Air Core Winding Machine

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Air Core Winding Machine
Details
Machine number: KX-KM22
Winding RPM: Max 3000
Power: 1.5KVA
Machine size: 1300*1100*1150mm
Category
Open Type Semicircular Winding Machine
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Description

KX-KM22 Air Core Winding Machine

 

 

Specification

 

Machine number KX-KM22 Wire Diameter 0.1-1.0mm
Winding RPM Max 3000 Coil Diameter Max 320
Power 1.5KVA Program Memory Max 99
Machine size 1300*1100*1150mm Net Weight 300kg

 

Function

 

When winding the machine, it can wind up to 40 coils at the same time, In particular, the wire laying speed can be synchronous or preset according to the size of copper wire.

 

Features

1. Centralized Processing and Operational Integrity

 

The system is managed by an integrated, programmable microcomputer controller engineered for high-reliability industrial automation. This heavy-duty control architecture delivers long-term structural durability, high processing stability, and embedded multi-tiered safety protocols to protect both the operator and the machinery.

 

2. Battery-Free Solid-State Memory Architecture

 

Departing from legacy storage configurations, the internal data management system utilizes next-generation, battery-free solid-state memory modules. By eliminating reliance on electrochemical cells, this design completely avoids the maintenance risks, signal decay, and finite lifespans characteristic of traditional battery-backed RAM systems.

 

3. Dynamic Speed-Adaptive Transverse Distribution

 

The traverse wire-layering subsystem features real-time, algorithmic synchronization. Based on the initialized or measured conductor gauge, the controller automatically regulates the lateral distribution velocity to ensure a perfectly optimized pitch profile without requiring manual operator recalculations.

 

4. Infinitely Variable Spindle Kinematics

 

The primary drive spindle supports fully independent, step-free velocity calibration across its entire operating envelope. Operators can fine-tune rotational parameters in real-time, achieving peak operational velocities of up to 3,200 RPM under optimal load-bearing conditions.

 

5. High-Density Recipe Matrix and Breakage Detection

 

The non-volatile onboard database supports scalable, high-capacity product programming, offering dual allocation configurations: 99 recipe groups with up to 22 processing segments each, or 45 recipe groups with up to 50 processing segments each. Additionally, an integrated line-fault monitoring circuit triggers an instantaneous emergency stop sequence upon detecting wire discontinuity or breakage.

 

6. Non-Volatile Power-Loss Data Retention

 

The control framework includes an automated power-failure safeguards module. In the event of an unscheduled blackout or voltage drop, all current execution coordinates, loop counts, and active parameters are instantaneously locked in place, allowing the system to resume operations flawlessly once power grid stabilization is restored.

 

Packaging

 

wooden box

wooden case packing

 

Factory

 

We - KIOXIA LIGHT RING EQUIPMENT GROUP CO.,LTD. - have been experts in winding machine lines since the Year of 2007, with a specialized product portfolio that includes the KX-KM22 Air core winding machine-a precision-engineered solution tailored for air core winding applications, combining advanced technology to ensure accurate, efficient production of air core components and embodying our decades of expertise in the field.

 

Our KIOXIA LIGHT brand holds authoritative certifications and recognitions, including ISO9001:2015, CE approvals, multiple machine patents, and the designation of "high-tech enterprise" by the government. These credentials validate the reliability and technical excellence of products like the KX-KM22 Air core winding machine, reinforcing our position as a trusted leader in the winding machine industry.

 

Chinese winding machine factory
Chinese winding machine manufacturer

 

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