Semi-automatic 8-axis Winding Machine

KXPY-09 Semi-automatic 8-axis Winding Machine

The images are for reference only, and the final product may vary according to customer needs.

Advanced Control Architecture and Mechanical Specifications

1. High-Performance Processing Logic The system is anchored by a 32-bit ARM microprocessor architecture integrated with Xilinx CPLD logic gates. This dual-layer processing framework accelerates command execution and signal throughput, effectively minimizing trajectory variance and ensuring ultra-precise conductor placement.

2. Optoelectronic Signal Integrity To guarantee industrial-grade reliability and interference immunity, all I/O communication channels utilize comprehensive photoelectric isolation. This design isolates the logic core from electromagnetic noise and voltage fluctuations, maintaining consistent performance in demanding factory environments.

3. Ergonomic Visual Command Center The equipment features a full LCD interface with a localized Chinese navigation system. The menu hierarchy is designed for intuitive interaction, allowing operators to manage complex parameters and monitor system status with minimal training.

4. Automated Geometric Initialization The software incorporates an intelligent "Auto-Entry" protocol for defining the primary winding coordinates and traverse span. By simplifying the input of starting points and winding widths, the system reduces manual configuration time and enhances setup accuracy.

5. Adaptive Torque and Deceleration Dynamics During directional commutation, the system employs an intelligent deceleration algorithm. This optimization allows for high-velocity lateral movement while simultaneously sustaining maximum torque output, ensuring consistent wire tension even during rapid traverse shifts.

6. Dynamic Spindle Management Spindle kinematics are fully programmable, allowing for the customization of acceleration (climbing) ramps. The controller supports real-time velocity modulation and features an advanced over-speed tracking module to maintain perfect synchronization across the entire speed range.

7. Non-Volatile State Persistence A robust data-retention protocol ensures that all active winding parameters are instantly archived to non-volatile memory in the event of a power interruption. This failsafe prevents the loss of work-in-progress and eliminates material waste by allowing for a seamless resume after power restoration.

8. Premium Industrial Hardware Integration Structural and mechanical integrity is reinforced by high-tier components, including:

Transmission: High-precision drive belts and bearings sourced from Japan.

Motion Control: High-fidelity frequency converters and precision-grade ball screws imported from Taiwan.

Chassis: A stabilized cast iron housing that provides superior vibration damping and dimensional persistence for high-speed operation.

9. Optimized Throughput & Multi-Spool Versatility The platform is engineered for maximum manufacturing agility through:

• Time-Shared Execution: Sequential winding protocols across multiple spools to minimize idle time and maximize output.
• Independent Dual-Product Winding: The left and right spools can be configured to produce distinct product types simultaneously, allowing complex dual-coil assemblies to be finalized on a single hardware station.

◆ Packing: wooden case

◆ Package size: Length: 1170mm width: 850mm height: 1290mm

◆ Packing weight: 230Kg