KX-9800 Transformer Parallel Winding Machine

Specification

Spindles	1	Spread Motor	stepping Motor
Wire diameter	0.08-0.8mm	Max Speed	6000rpm
Spread Pitch	0-9.999mm	Memory	999 Sequences
Spread Width	100mm(Max)	Power Source	AC 220V/110V±10%,50/60MHZ
Winding Width	200mm(Max)	Weight	37 KG
Main Motor	1/8HP DC Motor	Dimension	76×68×72cm

Features

Technical Control Architecture and Operational Specifications

1. Micro-Processor Governing System The Transformer Parallel Winding Machine utilizes an advanced microprocessor-driven logic core. This centralized architecture simplifies the programming workflow, enabling operators to manage complex parameter configurations via an intuitive and user-friendly interface.

2. High-Dynamic Traverse & Synchronous Output The lateral guide assembly is powered by a precision stepper motor integrated with a constant-current drive module, ensuring rapid and consistent response times. To maximize manufacturing throughput, the system supports multi-spindle synchronous operation, allowing for the simultaneous production of multiple units without compromising accuracy.

3. Ergonomic Operational Interface For enhanced operator efficiency and hands-free control during the manual phases of setup, the system is equipped with an industrial-grade foot-pedal actuator. This interface allows for seamless intervention and cycle management while maintaining focus on material handling.

4. Specialized Core Geometry Compatibility Engineered for high-performance material processing, this machine is specifically optimized for the fully automated fabrication of cores made from CRGO (Cold Rolled Grain Oriented) silicon steel. Its versatile motion logic supports a wide variety of structural profiles, including:

Toroidal (Circular)
Rectangular
Oval configurations

5. Integrated PLC Automation & Closed-Loop Precision The system is anchored by a high-fidelity Panasonic PLC control framework. This platform maintains a comprehensive full closed-loop feedback system to govern the entire production sequence. From initial clamping and securing to precision winding, automated cutting, laser/arc welding, and final component release, every stage is executed with rigorous mechanical synchronization and process stability.

Advantages

1. Programmable Operational Logic The system features a highly flexible software architecture, allowing for seamless reprogramming to accommodate evolving manufacturing requirements. This adaptable logic ensures that the machine can be reconfigured for a wide array of specialized functional tasks on demand.

2. Interactive Kinetic Calibration Utilizing an integrated Teaching Function, the equipment permits precise manual adjustment of the spool coordinates. This intuitive guidance system facilitates the exact definition of winding start points and transverse boundaries, ensuring superior spatial alignment.

3. Advanced Motion Control & Recipe Management The platform supports a 1,000-segment (0–999) digital registry for streamlined parameter management. Powered by the synergy of a high-torque DC motor and precision stepper actuators, the system effortlessly executes complex winding patterns, including bi-directional rotation, cross-slot transitions, and high-density layering.

4. Extended Lateral Capacity To accommodate large-scale industrial components, the Transformer Parallel Winding Machine can be configured with an extended traverse assembly. This modular expansion allows for a maximum winding width of up to 1,500mm, catering to oversized coil specifications.

5. Precision Guide-Pin Alignment The winding head incorporates a dedicated guide-pin mechanism to govern wire placement. This stabilization ensures that the conductor is layered with absolute uniformity and geometric exactness, resulting in a professional, high-density finish.

6. High-Durability Thermal Interface Wire routing is facilitated by premium ceramic guide pulleys. These components offer exceptional thermal resistance and a low-friction surface finish, effectively shielding the enameled wire from mechanical abrasion or thermal degradation during high-speed operation.