Servo Motor Toroidal Coil Wrapping Machine

KX-100T & KX-107T Servo Motor Toroidal Coil Wrapping Machine

The KX-100T and KX-107T series represent an industrial-grade solution for complex toroidal component topology, integrating a synchronized PLC framework with an interactive touchscreen HMI. Engineered under rigorous German manufacturing protocols, the primary drivetrain is actuated by a high-torque servo motor. This closed-loop system eliminates cumulative step loss and angular drift, ensuring absolute turns-count fidelity even across high-density, multi-layer configurations exceeding hundreds of tight-tolerance wraps.

For lateral distribution, a micro-stepping drive motor governs the wire-guiding traverse axis with high resolution. This precise kinematic control maintains a uniform pitch profile and prevents overlapping or wire nesting-a critical factor in minimizing parasitic capacitance and leakage inductance in high-frequency toroidal transformers.

• Dual-Mode Kinematics: Supports fully automated or manual over-ride configuration for bi-directional rotation (positive/negative winding paths) to accommodate complex multi-tapped outputs.
• Dynamic Pitch & Velocity Regulation: Operators can program continuous variable line spacing and real-time acceleration/deceleration steps, optimizing processing parameters for sensitive wire gauges or delicate core materials without stopping production.
• High-Adaptability Matrix: This flexible control topology makes the KX-100T & KX-107T ideal for high-mix, low-volume (HMLV) production environments, sustaining maximum throughput while enforcing rigorous repeatability standards.