12 Axis Double Wires Parallel Winding Fully Automatic Machine

12 Axis Double Wires Parallel Winding Fully Automatic Machine

Functional features: Winding (enameled wire, insulated wire, stranded wire, silk-covered wire, etc.), tape between layers, retaining wall, reverse folding tape and other functions. Efficient and simple, mainly composed of castings for high precision.

Multi-axis Mechine

1. Cycle Dynamics and Throughput The system maintains a baseline operational cadence of approximately 25 seconds per cycle, though specific intervals are dynamically influenced by the complexity of the winding topography. This efficiency ensures high-volume output while maintaining process integrity across varying production requirements.

2. Scalable Modular Integration Engineered for maximum facility flexibility, the unit supports both standalone operation and seamless integration into automated production corridors. The modular design allows for the rapid assembly or reconfiguration of multi-unit cells (e.g., 2, 4, or 8-unit arrays), adapting instantly to shifting manufacturing demands and online production modes.

3. Model Specifications and Pitch Variants The platform is available in three distinct hardware configurations to accommodate varying spool dimensions:

• 12-Axis: 50.7mm Wheelbase
• 12-Axis: 61.2mm Wheelbase
• 12-Axis: 72.0mm Wheelbase

4. Core Configuration and User Interface The standard apparatus features a 12-station coating array paired with a 12-unit fixture set, enabling the simultaneous fabrication of 12 transformer windings. The control logic prioritizes user ergonomics; programming is streamlined, and the sleeve-threading mechanism utilizes an autonomous positioning system that eliminates the need for manual pre-calibration or debugging.

5. Advanced Feature Upgrades For higher tiers of automation, the system can be augmented with:

Automated material loading/feeding units.

Networked multi-machine synchronization.

Reverse-fold taping modules and upper/lower protective coating stations.

Dual-diameter conductor handling.

Parameter characteristics of multi-axis machines

1. Multi-Functional Winding Logic The system supports sophisticated operational sequences, including:

Concurrent multi-wire winding and precise right-angle orientation.

• Automated axial layering (optimized for up to 4 conductors).
• Continuous insulation application, including interlayer tape and reverse-folding logic.
• Comprehensive sensory feedback for sleeve alignment, wire fracture, and tape depletion.

2. Flexible Lead Termination The kinematic control allows for the arbitrary anchoring of start and finish leads to any designated pin coordinates. This adaptability ensures compatibility with nearly all standardized transformer geometries and intricate, multi-stage manufacturing protocols.

3. Universal Material Delivery Utilizing a versatile common-feed architecture, the machine manages the simultaneous processing of disparate wire gauges. It effectively synchronizes the tension and delivery of both fine and heavy-gauge conductors within a single production run.

4. Auxiliary Processing Options For vertical or horizontal frame specifications, the system can be integrated with an optional stranding module to facilitate the twisting of fine-gauge conductors, ensuring structural consistency in specialized applications.

The machine adopts an integrated casting process, and more than half of the accessories are from Japanese high-end brands, and the rest are from China's first-line brands. The machine has high precision, fast speed and high output.