Auto Twisting Winding Machine

KXAM-66 Auto Twisting/Winding Machine

The KXAM-66 Auto Twisting/Winding Machine is an industrial-grade, multi-axis automated manufacturing system engineered specifically for the ultra-precise production of network transformers and specialized telecommunication coils. This high-velocity platform automates the complex multi-stage production sequence of handling delicate 40# to 36# AWG wires-including automated T1 and T2 toroidal winding, multi-strand wire separation, and inline high-uniformity wire twisting-within a single closed-loop processing block.

The machine's architecture combines a high-speed Panasonic programmable control core with ultra-responsive Keyence Dual Digital Display Fiber Optic Sensors to achieve microscopic tracking of wire tension and loop placement. Capable of executing multi-wire parallel wraps (including double, triple, and four-wire T2 configurations), the KXAM-66 operates at high mechanical velocities to achieve a manufacturing throughput up to 850 pieces per hour. Built for continuous, high-density component manufacturing, this compact workstation delivers a 99.5% mechanical winding yield and a 99.8% final qualification rate, giving electronics manufacturers a reliable, low-maintenance production cell that lowers labor costs while meeting strict signal integrity and electrical tolerance standards.

• Synchronized Twisting, Separating, and Winding Kinematics

The advanced mechanical head automates the entire processing sequence for complex network magnetic components. In a single continuous cycle, the tooling winds baseline T1 and T2 parameters, executes mechanical multi-wire separation, and performs uniform wire twisting to maintain strict impedance matching and minimize signal cross-talk.

• Multi-Strand Parallel Traversal Array

The software logic features high tooling adaptability, supporting the simultaneous winding of double-wire, triple-wire, and four-wire parallel T2 configurations. This layout ensures neat, symmetrical wire registration along small internal apertures down to 1.27 mm ID without overlapping or scratching fragile insulation enamel.

• High-Throughput 850 PCS/Hour Factory Yield

Driven by high-torque servo linkages and rapid pneumatic controllers, the system achieves a manufacturing velocity up to 850 finished pieces per hour. This continuous, automated workflow shortens batch cycles and maximizes production efficiency while reducing shop-floor labor footprints.

• Panasonic PLC System & Fiber Optic Metrology Integration

The central data bus relies on a premium Panasonic control system integrated with Keyence dual digital display fiber optic sensors. This high-end electronics arrangement provides real-time tracking of fine wire paths, filters out factory-floor electromagnetic interference (EMI), and ensures exact turn counts for tight compliance.

• Low-Energy Footprint with Simplified Maintenance Layout

The streamlined mechanical architecture maximizes transmission efficiency to deliver high-speed performance with low operational energy consumption. Built with accessible internal compartments and premium low-wear accessories, the KXAM-66 lowers total cost of ownership by simplifying routine maintenance inspections and minimizing line downtime.

• Central Automation System: Integrated Panasonic Logic Subsystem
• Metrology Sensing Hardware: Keyence Dual Digital Display Fiber Optic Array
• Net Output Capability: Up to 850 PCS / Hour
• Mechanical Winding Yield: ≥ 99.5%
• Component Quality Compliance: ≥ 99.8%