Specification: Main Technical Parameters:(unit:mm)

No.	Item	Parameter
	Name	Fully automatic common mode magnetic ring winding machine
1	Model	KXZ-DM008
2	Suitable Core Height	5-30mm
3	Suitable Core Outer Diameter	22-32MM
4	Wiring Accuracy	±0.1°
5	Applicable Wire Diameter	Single wire 1--1.8 MM, wire length within 2m
6	Control System	PLC+Touch Screen Control System
7	Power Supply	AC220V±10% 50/60HZ
8	Air Pressure	0.4--0.6 Mpa positive pressure
9	Dimensions	1640(L)1200(W)2150mm(H) (For reference)
10	Power	Within 3000W
11	Machine Weight	400KG
12	Taping	Equipped with a set/pcs of taping component
13	Main component	Control system: HCFA
14		Servo motor: HCFA
15		Electromagnetic valve: SMC
16		Touch screen: Flexem
17		Cylinder: SMC

Working Process Of Common Mode Magnetic Ring Winding Machine

1. Centrifugal Material Distribution: Utilizes a high-speed centrifugal disc system to ensure the orderly orientation and delivery of components.

2. Automated Substrate Transfer: Employs a mechanical transport assembly to precision-guide the core into the active processing zone.

3. Fixture-Based Stabilization: Secures the workpiece within a specialized mounting interface to maintain alignment during high-torque operations.

4. Controlled Angular Rotation: Executes precise orientation of the magnetic ring via an integrated rotary drive mechanism.

5. Synchronized Conductor Advancement: Regulates the delivery of the wire through a dedicated feeding sub-system to maintain consistent tension.

6. Hook-Assisted Winding Execution: Performs the winding cycle utilizing a high-performance hook assembly for exacting placement.

7. Sequence Finalization: Concludes the fabrication cycle, resulting in a fully processed and wound component ready for discharge.

Features

1. Autonomous Material Handling: The system is equipped with an integrated automated feeding assembly, facilitating the continuous and systematic delivery of toroidal cores into the winding sequence without manual intervention.

2. Robust Engineering & Operational Reliability: Featuring a refined mechanical architecture, the apparatus is engineered for peak uptime and streamlined maintenance, effectively minimizing failure rates while maximizing production throughput.

3. Broad Component Versatility: The platform offers exceptional adaptability, supporting a wide array of magnetic ring dimensions through rapid-exchange modular fixtures, ensuring seamless transition between different product specifications.

4. Operational Resource Optimization: By significantly reducing the requirement for manual oversight, the high degree of automation allows a single technician to manage a multi-unit production cell, thereby drastically lowering labor and administrative overhead.

5. Integrated Fault Diagnostics: A sophisticated monitoring system provides real-time error detection, immediately triggering automated alerts to notify operators of any process deviations or hardware malfunctions.

Maintain

1. Kinetic Assembly Lubrication: Apply high-grade lubricants to all articulating and sliding components on a standardized monthly schedule. For equipment subjected to high-intensity duty cycles (exceeding 22 hours of daily operation), the service frequency must be accelerated proportionally to mitigate mechanical wear.

2. Debris Receptacle Maintenance: Systematically evacuate wire remnants and accumulated scrap from the collection housing to ensure unobstructed internal operations.

3. Fixture Interface Hygiene: Conduct periodic cleaning of all mounting fixture contact points. Maintaining these interface surfaces is critical for preventing cross-contamination and ensuring the physical integrity of the processed components.