📌 1. Product Overview
The KXY-550 Air Core Coil Winding Machine With Soldering is an advanced, 6-axis CNC manufacturing cell engineered for the high-velocity fabrication, forming, stripping, and inline tinning of self-supporting copper air core coils. Designed to replace multi-stage production lines, this heavy-duty workstation integrates automated wire feeding, dynamic mechanical enamel stripping, precise multi-angle lead bending, and integrated solder-pot tinning into a single, continuous automation cycle.
The mechanical architecture of the KXY-550 is powered by a synchronized network of six independent, high-torque industrial servo motors totaling 4.5 kW of rated power. The system processes thick enameled wire diameters from 0.7 mm up to 2.5 mm, executing clockwise and counterclockwise winding vectors with flawless layer distribution. By utilizing an automated servo rotary stripping head rather than chemical or abrasive manual methods, the KXY-550 cleanly removes tough enamel insulation before delivering the leads to the integrated 0.4 kW heating pot for instant solder tinning. Built within a low-vibration 550 kg structural steel frame, this high-throughput machine delivers up to 40 finished pieces per minute, providing high-frequency inductor and power electronics manufacturers with a highly efficient, hands-free production solution.
📊 2. Technical Specifications
| Engineering Parameter | Industrial Rating / Motion Control Profile |
| Equipment Model | KXY-550 |
| Processable Wire Diameter Spectrum | φ0.7~2.5 mm |
| Operational Control Interface | 8-Inch Button Touch Screen HMI Terminal |
| Lead Length Axis Stroke | 1 – 40 mm |
| Target Turn Range Capabilities | 0.5 – 60 Turns |
| Rotational Winding Vectors | Clockwise (CW) & Counterclockwise (CCW) Logic |
| Linear Wire Feed Stroke Range | 0.5 – 120 mm |
| Programmable Lead Bending Arc | 0.1° – 359° (Multi-Lead Bending Configurable) |
| Auxiliary Stacking Stroke (Multi-Layer) | 0.1 – 40 mm |
| Camshaft Indexing Range | 0.1° – 359.9° |
| Lifting Shaft Vertical Stroke | 1 – 40 mm |
| Integrated Insulation Removal Method | High-Torque Servo Rotary Stripping Head |
| Integrated Solder Tinning Pot | 0.4 kW Thermal Element |
| Dynamic Processing Output Rate | 1 – 40 pieces / minute (Adjustable per Geometry) |
| Automation Axis Count | 6 Independent Servo Axes |
| Power Distribution (Rated / Operating) | 4.5 kW Rated / Approx. 2.25 kW Actual Draw |
| Primary Electrical Input Requirements | AC 220V / 50Hz Single-Phase |
| Overall Dimension (Depth × Width × Height) |
1750 × 970 × 1550 mm |
| Net Operational Machine Mass | Approx. 550 KG |
💡 3. Supporting Wire Feeder (KX-55)
| Model | KX-55 |
| Load Capacity | 1–60KG |
| Power | 0.37KW |
| Voltage | AC220V, 50HZ |
| Material Tray Diameter | φ680mm |
| Wire Feeding Rotation | Clockwise & Counterclockwise |
| Overall Dimension (Depth × Width × Height) | 480×480×560 mm |
📦 4. Industrial Preservation & Shipping Protocols
Packaging Material: Carton/Wooden case with foam inside.
1.General package(Paper carton or plastic bag): For small euipped parts for Hook Type Transformer Winding Machine, Package it with form and pack paper to guarantee unbroken during the transport.
2.Wooden case package: For larger scale Hook Type Transformer Winding Machine,we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.
5,Video
