ATWKX22-1 Speaker Voice Coil Winding Machine
Products Description
The ATWKX22-1 Speaker Voice Coil Winding Machine is a heavy-duty, high-torque industrial manufacturing station engineered specifically for the precision fabrication of heavy-gauge acoustic voice coils, high-capacity transformers, and large-scale inductive elements. Built on an expanded structural chassis with an reinforced base plate, this platform features a dedicated single-spindle architecture combined with a heavy-duty pneumatic support tailstock. This robust mechanical build provides the necessary counter-force to manage heavy lateral wire tension without spindle deflection.
Unlike standard benchtop winders that stall or lose tracking accuracy under heavy loads, the ATWKX22-1 utilizes a specialized, high-capacity powertrain designed to deliver massive torque output at low rotational speeds. This raw mechanical power allows the machine to guide thick wire profiles smoothly around rigid bobbins, ensuring structural tight layering and high layer packing density. By replacing disjointed manual handling steps with a rugged, microprocessor-controlled automated sequence, this platform eliminates wire stretching and insulation scraping, providing audio equipment manufacturers and industrial transformer suppliers with a reliable, high-yield system that keeps daily production rates stable.
Specification
|
Spindle number |
1 |
|
Wire size range |
0.3-2.0mm |
|
Loop diameter |
240mm |
|
The max wire spacing |
9.99mm |
|
Winder width |
180mm |
|
Max speed |
0-2200 RPM |
|
Spindle motor |
Three Phase motor+AC Drives |
|
Winder motor |
Stepping motor |
|
Input power |
220V 50HZ/60HZ |
|
Machine Size |
1000×520×430mm |
|
Package size |
1090×620×620mm |
|
Net weight |
98kg |
|
Gross weight |
143kg |
Features
- Heavy-Duty Structural Chassis & Pneumatic Tailstock
The machine frame is constructed from high-mass structural steel panels with an enlarged base plate that dampens low-frequency vibrations caused by thick wire processing. The heavy-duty support tailstock stabilizes long or heavy mandrels, preventing run-out, shaft deflection, and uneven layer tracking during high-tension runs.
- High-Torque Powertrain & Specialized Thick Wire Tensioning
Equipped with an upgraded, high-capacity motor drive, the single-spindle configuration provides continuous high-torque output across its entire speed range. This powerful drive system is paired with a specialized thick wire tensioning assembly that smoothly decoils and guides heavy-gauge materials without jerking, ensuring tight packing and flawless layer alignment on larger coil profiles.
- High-Speed 32-Bit Microprocessor Framework
The centralized control system is driven by a high-speed 32-bit embedded microprocessor chip that calculates position tracking with high speed and reliability. The integrated control panel features an intuitive, bilingual (Chinese/English) display with non-volatile memory storage, locking in all active turn targets and winding logs during unexpected factory power failures to prevent material waste.
- Premium Global Hardware Integration
To ensure long-term structural durability under continuous factory shifts, the ATWKX22-1 is assembled with premium imported industrial components:
Rotational Bearings: High-tolerance Japanese NSK and NTN precision bearings.
Transmission Belts: Heavy-duty Japanese BANDO and USA GATES reinforced belts.
Linear Tracking: High-accuracy Taiwan TBI ground ball screws.
Speed Control: High-performance Taiwan AC variable-frequency drives (VFD).
- Comprehensive 1-Year Warranty & Engineering Support
Every machine deployment is backed by a full 1-year hardware warranty and direct access to our experienced technical support team. Our field engineers provide comprehensive assistance with custom parameter configurations, tooling integration, and preventative maintenance to keep your assembly line running at peak performance.
Application
The ATWKX22-1 Speaker Voice Coil Winding Machine is specifically designed for the high-precision requirements of the audio industry and heavy-gauge industrial electronics. Its target applications include:
- Acoustic Subsystems: Heavy-gauge speaker voice coils, pro-audio subwoofers, high-power drivers, and specialized acoustic transducers requiring uniform winding density and strict layer alignment for optimal acoustic performance.
- Power Electronics: Heavy-wire power transformers, large filter chokes, high-current inductors, and custom multi-layer bobbin coils.
Operational Distinction Note: Unlike specialized toroid winding machinery-which focuses on closed-loop core processing for components like toroidal inductors, toroidal transformers, toroidal current transformers, power inductors, or heavy toroidal cores-the ATWKX22-1 is engineered exclusively for bobbin-based and mandrel-mounted linear winding applications. It focuses on maintaining consistent layer registration, uniform wire density, and precise edge turnarounds for linear spooling components.
Packaging
Factory
