KX-80T Toroidal Transformer Taping Machine
Description
The KX-80T Toroidal Transformer Taping Machine with Servo Motor is a high-efficiency industrial processing workstation engineered for the precise insulation wrapping of toroidal cores, inductive components, and multi-layer magnetic rings. This automated platform replaces inconsistent manual wrapping techniques with a synchronized mechanical system that handles standard adhesive tapes as well as high-performance polyester insulation films (Mylar) with absolute uniformity.
By pairing an advanced touchscreen controller with a high-torque closed-loop servo drive, the KX-80T eliminates layer shifting and material slippage during high-speed production cycles. Its flexible structural layout is specifically optimized for high-mix factory floors, delivering an efficient and reliable solution that ensures void-free dielectric insulation, minimizes production defects, and lowers labor overhead for transformer manufacturing facilities.
Specification
| Tape width | 9-25mm |
| Minimum finish inner diameter | 29mm |
| Maximum completion height | 90mm |
| Maximum finish outer diameter | 40-25mm |
| Max speed | 150rpm |
| Tape Magazine diameter | 241mm |
Technical Features & Product Advantage
- Synchronized Controller & High-Torque Servo Drive
The machine incorporates a centralized PLC control network paired with an interactive touchscreen user interface built on rugged industrial principles. The primary orbital spindle is driven by a heavy-duty 1000W servo motor, providing a closed-loop drivetrain that completely eliminates positional drift or lost steps, maintaining strict rotational tracking even at peak idle velocities of 150 RPM.
- High-Resolution Stepper Indexing & Layering Control
The lateral tape distribution and wire-guiding assembly are governed by a high-capacity NEMA 86 stepper motor. This high-resolution positioning system enforces exact, mathematically consistent material spacing, preventing overlapping gaps or uneven buildup to maximize the thermal dissipation and structural balance of the finished transformer.
- Dual-Mode Kinematic Flexibility
The control software supports both fully autonomous processing sequences and manual override configurations, giving operators on-the-fly control over critical variables without stopping the machine:
Bi-Directional Paths: Rapid switching between clockwise (forward) and counter-clockwise (reverse) rotation profiles.
Dynamic Pitch Tuning: Precise automated or manual regulation of the exact tape and wire spacing intervals.
Variable Speed Ramping: Gradual automated or manual acceleration and deceleration to protect delicate insulation substrates.
- Multi-Material Multi-Layer Versatility
The mechanical feeding tracking system is optimized to process diverse technical backings, including high-viscosity adhesive tapes, specialized technical papers, and elastic polyester insulation films. The machine manages continuous multi-layer lamination effortlessly, keeping tension completely stable to avoid stretching or tearing thin synthetic coatings.
Packaging
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