KXLT-0308 High Speed Transformer Core Taping Machine
Description
The KXLT-0308 High Speed Transformer Core Taping Machine is a floor-mounted industrial processing system engineered specifically for the high-velocity application of insulation tapes onto toroidal transformer cores, inductive loops, and heavy cable bundles. Designed to compress cycle times in high-volume production facilities, this machine replaces manual material handling with a fully integrated, automated feeding, wrapping, and shearing mechanism.
The KXLT-0308 features a specialized low-mass drive assembly and positive mechanical gear tracking, allowing it to maintain continuous orbital speeds without structural drifting or heat fatigue. It provides an efficient and scalable solution for manufacturing floors processing technical films or woven textile backings, delivering uniform material layers and flat, heat-fused edges that protect delicate wire insulation and ensure void-free dielectric performance.
Specification
|
Tape width |
15-30mm(optional) |
Max.winding speed |
180rpm/min |
|
Max.final coil.O.D |
200-450mm |
Controller storage capacity programs |
1000 set |
|
Min.final coil.I.D |
60mm |
Power |
220v/50Hz |
|
Max.final coil height |
210mm |
Mechanical dimensions |
670*750*1250mm |
|
Width of magazine： |
20mm(Standard ) |
Weight |
230kg |
Features
- Low-Mass Spindle Drive & Thermal Management
To maximize throughput and achieve high processing velocities, the primary spindle utilizes an ultra-lightweight, high-tensile belt drive. This low-inertia design reduces rotational drag and motor-induced thermal buildup during continuous, high-RPM production runs, protecting internal powertrain components and extending the operational lifespan of the machine.
- Positive Gear-Driven Pitch and Depth Control
The insulation layering profiles and core wrapping depths are strictly governed by a heavy-duty mechanical gear-set matrix. Incorporating a specialized relay gear architecture, the system allows operators to perform rapid changeovers of the pitch-setting gears, providing positive mechanical synchronization that guarantees consistent lateral progression and exact overlapping without relying on variable friction drives.
- Modular Quick-Change Tape Magazine Frame
The tape-carrying magazine assembly is completely modular and can be detached and replaced within minutes. This flexible design allows the machine to adapt quickly to different technical tape widths on the same processing head, eliminating tedious manual tracking adjustments and minimizing idle setup times during high-mix production batches.
- Stepper-Driven Automatic Shearing Matrix
The automated material trimming assembly is driven by a high-torque stepper motor, providing exceptional linear positioning and precise length calibration. The control logic supports fully unattended operation; shop technicians simply input the targeted cutting lengths and batch counts into the digital control interface, allowing the machine to manage the entire feeding and cutting process automatically.
- Thermal Hot-Knife Fusing & Clean Edges
The cutting module incorporates an integrated thermal hot-knife mechanism engineered to handle synthetic materials, colored ribbons, and lightweight textile insulation belts. This thermal processing unit instantly fuses the synthetic fibers at the cut boundary, delivering a perfectly flat, smooth, and burr-free edge finish that prevents the insulation material from fraying or unraveling over time.
- Premium Wear-Resistant Alloy Tooling
The core shearing mechanism features a specialized blade forged from high-quality imported tool steel. This premium metallurgical configuration provides superior wear resistance and maintains a reliable, clean-cutting edge through prolonged, high-frequency industrial manufacturing cycles, reducing tooling replacement costs.
Application
The KXLT-0308 High Speed Transformer Core Taping Machine is a high-speed automatic taping solution designed for applying insulation tape to wound coils and transformer cores, with optimal performance for toroidal inductors, toroidal transformers, toroidal current transformers, toroidal coils, toroid choke coils, power inductors, power magnetics, UPS inductors, converter inductors, heavy toroidal cores, and similar components.
Operation follows a streamlined workflow: an operator places the coil or transformer core on the machine's rotating spindle. The KXLT-0308 then automatically applies the precise number of insulation tape turns, secures the tape end with a specialized wiping action, and ejects the finished component-leveraging its high-speed design to boost efficiency while maintaining consistent taping quality for transformer core and coil applications.
