KXL-500T Toroid Transformer Taping Winding Machine
Products Description
The KXL-500T Toroid Transformer Taping Winding Machine is a heavy-duty, dual-function production platform engineered to execute both precision wire winding and protective insulation taping on a single industrial system. Built with a rigid, high-load chassis, this versatile workstation acts as a reliable manufacturing workhorse, effortlessly handling a broad spectrum of wire profiles from ultra-fine signal lines to heavy-gauge power conductors without causing micro-abrasions or insulation stripping.
To solve the common factory bottleneck of slow manual resetting, the KXL-500T incorporates an accessible open-chassis architecture that simplifies component swapping and maximizes daily output. This machine provides a highly adaptable solution for manufacturing facilities producing high-power toroidal transformers, heavy inductors, and specialized chokes that present difficult structural geometries, such as wide outer dimensions, restricted inner core clearances, and high-tension winding configurations.
Specification
| Suitable winding bandwidth | 10-12-15-20mm |
| Finally completed outer diameter | 80-250mm or 120-320mm (Choose 1 from 2 fixtures) |
| Minimum finished inner diameter | 40mm (with 10mm storage ring installed) |
| Maximum finished height | 130mm |
| Width of magazine | 10-20mm (optional) |
| Magazine circumference | 1070mm |
| Maximum winding speed | 230 rpm |
| Presetable programs | 50*20 groups (1000 running programs) |
| Overall machine weight | 138kg |
Features
- Hinged-Gap Shuttle & Modular Core Loading
The processing head is engineered with a hinged-gap magazine and an open-split gear rack mechanism. This physical breakaway design allows shop operators to drop heavy toroidal cores directly into the processing nest within seconds, bypassing tedious teardown steps. The tape-storage magazines are completely modular and easily exchangeable, letting a single machine adapt to varying insulation material widths with minimal setup time.
- Brushless AC Drive Powertrain
Both the primary orbital spindle and the core-rotation axis are driven by high-torque, brushless AC induction motors. This direct-drive powertrain eliminates traditional carbon brushes to provide a virtually maintenance-free operational lifespan, maintaining steady processing velocities under heavy torsional loads while reducing regular factory maintenance costs.
- Dual-Matrix Electronic Verification Sensors
To ensure strict compliance with technical specifications, the platform integrates two distinct automated tracking systems:
Linear Supply Tracking: A rugged electromechanical limit-switch quantifies the precise length of loaded wire or tape, eliminating material waste.
Rotational Cycle Counting: A high-speed photoelectric sensor counts each completed turn with perfect accuracy, securing flawless batch repeatability.
- Adjustable Brake Tension & Extended Coil Capability
The high-efficiency winding shuttle uses an adjustable mechanical brake system to maintain continuous, uniform material tension. This granular control allows the machine to handle complex, specialized coils-including assemblies with massive outer diameters, dense wire layers, or highly compressed internal clearances-without stretching the copper or tearing the insulation tape.
- Polished Component Path & Universal Spares
Every wire guide, roller, and contact face along the kinetic pathway undergoes precision polishing to ensure a frictionless surface, guaranteeing that delicate enameled coatings remain entirely scratch-free. Additionally, the internal mechanical parts are highly standardized and universal, making routine component updates straightforward and keeping spare part inventories low.
