Automatic Feeding Single Line Single Tube Single Arm Casing Machine

The KXD-S11 single-arm single-wire single-tube winding machine is a professional single-axis winding equipment that integrates automatic tube insertion, precise winding, multi-layer rubber coating, and wall-making functions. It is specially designed for the refined winding process of electronic components such as transformers. It possesses core advantages of high speed, high efficiency, flexible adaptation, and precise stability, making it the preferred equipment for winding small-sized coils in the electronic manufacturing field.

The equipment is equipped with 6 sets of servo motors and a high-precision motion control system. The maximum rotational speed can reach 5000 RPM. The fastest single-process winding time is 10 seconds, significantly improving production efficiency. It is compatible with all specifications of wire ranging from 0.1 to 0.8mm. The maximum outer diameter of the frame is 85mm and the total length of the sleeve is 125mm. It can meet the winding requirements of various types of wires such as enameled wires, insulated wires, twisted wires, and Litz wires. At the same time, it can realize complex processes such as right-angle forming, automatic wire straightening (up to 4 wires), and tape folding. It is suitable for the production requirements of most conventional transformer sizes.

The entire machine is manufactured through an integrated casting process. More than half of the core components are sourced from high-end Japanese brands, while the rest are equipped with domestic first-class brands. It is also equipped with precision components such as guide rails and high-sensitivity sensors to ensure high precision and stability in equipment operation. It is equipped with a touch screen operation interface, which is simple and convenient for programming. The sleeve can be automatically positioned without debugging. It also has multiple intelligent alarm functions such as wire breakage, glue shortage, and sleeve damage, reducing the operational threshold and the rate of human error.

In terms of production layout, the equipment is capable of independent operation for individual machines, and can also be flexibly combined in multi-machine linkage modes of 2/4/8 units to achieve line-based batch production. It supports upgrades such as vertical/lying frame production and installation of special structures for thick and thin wires. Moreover, it adopts a common wire feeding structure for both thick and thin wires, enabling simultaneous production of thick and thin wires and meeting diverse production processes and capacity requirements. .

The overall power of the equipment is 3000W. It is powered by AC 220V single-phase supply. The structure is compact and easy to deploy. At the same time, it has perfect process adaptability and scalability, and is widely applicable to the production of transformers, inductors and other components in fields such as consumer electronics, household appliances, and new energy. It takes into account both production efficiency and product quality, providing enterprises with cost-effective automated winding solutions.