Overview

The KX‑S5 semi‑automatic edge‑slip toroidal winding machine is a specialized, micro-format production platform explicitly engineered for processing ultra-fine wire gauges and sub-miniature toroidal inductors, chokes, and small-scale transformers. Emerging as a distinct alternative to conventional slider-type machinery, it utilizes a proprietary edge-slip feed mechanism that bypasses standard, labor-intensive thread-through loading sequences to facilitate rapid core setup, uniform dynamic tension regulation, and flawless wire-layering within highly restricted internal core diameters. Combining low capital commitment with rigorous structural accuracy, this system serves as an optimal manufacturing asset tailored for low-volume production runs, R&D prototyping, and high-precision micro-coil fabrication.

Semi-automatic Edge-slip Type Toroidal High‑precision Winding Machine

Technical Specifications

Model	4-inch machine KX-S5-04	5-inch machine KX-S5-05	Inch machine KX-S5-06
Power supply	220V/110V 50/60HZ
Maximum wire diameter	0.02MM	0.06MM	0.07MM
Minimum wire diameter	0.05MM	0.3MM	0.4MM
Maximum finished outer diameter	30MM	40MM	45MM
Minimum finished outer diameter	6MM	7MM	8MM
Maximum finished product height	20MM
Cable motor	Hybrid stepping motor
Main motor	Brushless DC Motor
Winding speed	Adjustable, the fastest equipment is 1500rpm	Adjustable, the fastest equipment is 1300rpm	Adjustable, the fastest equipment is 1200rpm
Physical dimension	540mm680mm5400mm
Weight	25Kg

Core Advantages

1. Edge‑slip feeding – no‑thread‑through core loading

No need to pass wire through the core hole. The open‑type edge‑slip guide allows one‑second loading, especially perfect for ultra‑small ID toroids that conventional machines cannot handle.

2. Ultra‑fine wire winding capability

Supports 0.02mm ultra‑thin wire with stable tension control. No breakage, uniform layering, consistent inductance performance.

3. Benchtop compact & lightweight design

Only 25kg, small footprint, easy to move and install. Fits laboratories, small workshops and limited‑space production lines.

4. Semi‑auto balance: flexibility + efficiency

Manual core loading + automatic programmable winding. Lower cost than full‑auto machines, 2–3 times faster than hand winding, with consistent quality.