Double Station Large Crochet Machine

KXT-500S Double Station Large Crochet Machine

The KXT-500S Double Station Large Crochet Machine is a heavy-duty, multi-axis automated manufacturing system engineered for high-torque winding of heavy-gauge magnet wire onto large-scale toroidal inductors and power magnetic components. Featuring an advanced dual-station processing architecture, this high-yield machine runs both workstations simultaneously, combining touchless pneumatic component loading and automated finished part extraction into a single, continuous manufacturing cycle.

The KXT-500S utilizes a high-leverage crochet drawing mechanism specifically optimized to pull thick wire profiles without fracturing insulation enamel or causing conductor deformation. By isolating mechanical forces across a rigid structural chassis, the machine easily executes complex heavy-wire winding configurations-including single-wire wraps, differential mode layouts, common mode layers, multiple-winding arrangements, and symmetrical butterfly distributions. This rugged platform replaces traditional low-efficiency manual wrapping fixtures, giving manufacturers in the photovoltaic inverter, automotive powertrain, white-goods appliance, and industrial lighting sectors a highly efficient, high-volume production solution that stabilizes layer pitch and maximizes core slot-fill factor.

1. Dual-Station Parallel Output: Features a dual-workstation winding system designed for simultaneous processing, enabling the concurrent production of two units.

 

2. Versatile Wire Configuration: Fully compatible with both single and double wire winding modes, with an optional configuration for cross-winding structures.

 

3. Omnidirectional Winding Flexibility: Supports arbitrary coil rotation to execute diverse patterns, including single-layer, common mode, differential mode, and multi-layer winding. The system integrates manual single-step and fully automatic operational modes, utilizing a sensor-equipped crochet assembly for automated turn detection.

 

4. End-Wire Protection Module: Offers an optional adhesive-wrapping function for tail leads to effectively prevent wire abrasion or insulation damage.

 

5. Modular Cutting Attachments: Optional integration of belt-cutting or rod-cutting functional modules to meet specific material separation requirements.

 

6. High-Precision PLC Control: Driven by a Programmable Logic Controller (PLC) for infinite pitch adjustment and superior motion accuracy, ensuring high consistency across all production cycles.