KX-AM-080 Fully Automatic Single Station Toroidal CMC Hook Machine

Specification

Device model	KX-AM-080 Fully Automatic Single Station Toroidal Hook Machine
Minimum and maximum processing dimensions of magnetic core	Inner diameter: minimum 4mm Maximum outer diameter: 25mm
Spindle maximum speed	3000rpm
AC servo motor	Winding spindle: 400W
Wiring motor/loading and unloading motor	57 steps/42 steps
Wire arrangement angle	360 degrees per circle, setting unit is 0.1 degrees
Axis stopping accuracy	plus or minus 1 degree
Applicable magnetic core specifications	Maximum outer diameter: 25; Minimum inner diameter: 2; Maximum thickness: 12
Applicable wire diameter	0.25mm-1.5mm
Wire arrangement	Front and back arrangement (can automatically pull out wire ends)
Axis movement amount	XB:150mm / YB:120 degree ZB/30mm
Axis moving speed	300mm/sec
Control method	CNC 5-axis control board (independent research and development)
Storage method	RAM+FLASH storage, no data loss failure
Voltage	Single phase three wire system
Voltage	220V,50HZ
Consume electricity	1.0KW
Compressed Air Pressure	0.5-0.8MPa
Equipment size	1500mm(L)×800mm(W) ×1500mm(H)
Equipment weight	200Kg

The KX-AM-080 integrates advanced automated material handling with precision winding and soldering capabilities, forming a high-tier electromechanical solution. This apparatus features a modular system for the rapid exchange of winding heads and fixtures, governed by a proprietary PLC framework. High-torque servo technology facilitates both primary spindle rotation and the intricate positioning of the iron core, ensuring synchronized, high-performance motion.

Designed with operational efficiency in mind, the platform allows technicians to configure complex parameters through a streamlined interface. The KX-AM-080 is specifically optimized for both single and bifilar winding requirements, delivering high-tolerance output with a focus on long-term mechanical reliability and minimal service intervals.

The system is universal in its compatibility with diverse toroidal core materials. By maintaining internal control over the engineering, fabrication, and assembly of all critical sub-systems, our company ensures superior structural integrity and optimized processing performance. This vertically integrated manufacturing approach provides clients with a robust production advantage and a distinguished brand image, significantly strengthening their market position both domestically and globally.

Features

1. Premium Component Integration: Critical mechanical and electronic assemblies are sourced from top-tier suppliers in Taiwan and Japan. This strategic procurement ensures exceptional structural integrity and prolonged operational lifespans, significantly reducing the total cost of ownership through enhanced durability.

2. Optimized Architecture: Featuring a refined industrial aesthetic, the apparatus is engineered with a focus on mechanical simplicity and operational stability. The design philosophy prioritizes ease of use and streamlined preventive maintenance protocols.

3. Proprietary Control Logic: The system utilizes an in-house developed CNC high-speed motion controller. This framework, paired with a bilingual (Chinese/English) touch-interface HMI, allows for intuitive parameter calibration and real-time system interaction.

4. Autonomous Process Management: Integrated automation handles wire attachment and severing cycles natively. With built-in sensors for breakage detection and emergency halting, the machine requires minimal oversight, enabling a single technician to manage a multi-unit production cell of eight or more machines.

5. Extensible Modular Framework: The standardized platform includes pre-configured interfaces for expansion modules. This modularity supports secondary software development and the integration of specialized functional hardware to meet evolving manufacturing needs.

6. High-Precision Motion & Program Storage:

Versatile Memory: The local interface manages up to 10 active configurations, while the secondary computer interface offers virtually unlimited storage for complex 20-thread/200-line programmable sequences.
Comprehensive Telemetry: The display provides granular data on cycle times, throughput, velocity, and winding/storage ratios.
Optimized Dynamics: Programmable acceleration and deceleration ramps prevent mechanical shock and conductor fatigue, ensuring exacting turn counts and reduced material waste.
Advanced Winding Capabilities: The system autonomously executes diverse patterns-including bifilar, segmented, and variable-pitch winding-making it an ideal utility for standard and non-standard inductor, resistor, and transformer coil fabrication.