Full Automatic Transformer Taping and Winding Machine

KXTU-7701 Full Automatic Transformer Taping and Winding Machine

1. Structural Stability: The primary chassis is fabricated from premium resin-sand castings, providing superior dampening and structural rigidity. This engineering ensures the platform remains dimensionally stable even during high-velocity spindle operations.

2. Precision Motion Hardware: High-performance linear guideways paired with precision-ground ball screws are integrated to guarantee exacting positional accuracy and repeatable tolerances across all production cycles.

3. High-Response Actuation: Each motion axis, including the primary spindle, is driven by an independent AC servo motor. This configuration facilitates rapid acceleration and high-precision positioning for optimized throughput.

4. Workpiece Integrity Monitoring: An integrated sensor array monitors the alignment of the coil framework. Upon detecting any positional anomalies, the system triggers an immediate emergency halt and alarm to prevent mechanical interference and guide pin damage.

5. Ergonomic Command Interface: The control station is equipped with dedicated tactile switches for cycle initiation, task queuing, and emergency cessation, prioritizing operator safety and workflow convenience.

6. Rapid Production Changeover: Transitioning between different winding specifications is achieved through the modular exchange of fixtures and the instantaneous retrieval of pre-configured software profiles.

7. Operational Safety Enclosure: The machine is enclosed with a protective safety interlock system, ensuring a secure environment by preventing access to moving parts during active cycles.

8. Intuitive Programming Logic: System parameters are managed via a high-resolution touch interface, employing a visual programming methodology that ensures the final winding output perfectly mirrors the digital configuration.

The operator puts the material into the vibrating plate and automatically loads the material (pipe threading, tube cutting, and threading (casing) at the same time)

Process flow:
Starting and wrapping → winding → wrapping and isolating → crimping
(pressing at right angles) → wrapping → cutting and unloading → completing a winding cycle

Main configuration list:

Customer production example

Function parameter page