Inductance Spring Coil Winding Machine

KX-S09 Inductance Spring Coil Winding Machine

The KX-S09 Inductance Spring Coil Winding Machine is an industrial-grade, multi-axis CNC fabrication center engineered for high-precision manufacturing of heavy-gauge inductive springs, chokes, and coiled terminal components. Driven by a synchronized network of three high-torque servo motors, this heavy-duty workstation automates complex wire processing across a versatile wire diameter spectrum from 0.3 mm to 2.0 mm.

The architecture of the KX-S09 relies on independent, digitally linked motion axes-including a 0.75kW winding axis, a 0.9kw cam positioning axis, and a 0.75kw vertical lifting axis-allowing for full 360° angular settings with micro-step precision. Configured with a dedicated 40 kg high-capacity wire feeder and heavy-duty round wire forming tools, the platform handles both left- and right-handed rotational paths without structural tracking drift. Built into a solid, low-vibration 450 KG steel chassis, the KX-S09 replaces traditional mechanical gear-indexing systems with dynamic software controls, giving component manufacturers a rugged, flexible production cell that maximizes line throughput, stabilizes pitch uniformity, and simplifies multi-spec spring coil setups on busy assembly floors.

• Synchronized Three-Axis Servo Drive Network

The core forming mechanics are governed by three independent industrial servo motors totaling 2.4 kW of mechanical power. This decoupled powertrain eliminates traditional wear-prone mechanical linkages, allowing the winding, cam layout, and vertical lifting mechanisms to adjust speed and position simultaneously for flawless spring geometries.

• Micro-Angle 360° Programmable Axis Positioning

Both the winding spindle and the cam tooling feature an expansive digital index setting scope from 0.1° to 359.9°. This high angular resolution allows floor technicians to program exact lead-in angles, crisp corner transitions, and precise tail-wrap extensions directly via the central CNC terminal.

• Variable Multi-Stroke Vertical Lifting Mechanics

The integrated lifting axis operates with a controlled linear traverse range of 0.1 to 40 mm, backed by a 0.75 kW servo motor. This active height adjustment allows for complex multi-layer stacking, variable-pitch spring forming, and specialized step-winding paths on thick copper wire.

• Heavy-Duty 40 KG Wire Payoff & Dedicated Tooling

To ensure continuous production uptime during long manufacturing cycles, the machine is equipped with a high-capacity 40 kg cable wire feeding system. Paired with four premium sets of hardened round wire tools, the feed line prevents wire twist and minimizes surface tension changes before the material reaches the forming head.

• Rigid Low-Resonance Enclosure Layout

Weighing a solid 450 KG within a balanced $1650 \times 980\text{ mm}$ physical footprint, the structural steel chassis absorbs high mechanical impacts during high-velocity wire bending. This heavy frame keeps the machine perfectly aligned and prevents calibration drift caused by shop-floor vibrations.

KIOXIA LIGHT RING EQUIPMENT GROUP CO.,LTD., founded in 2007, has established itself as a leading manufacturer of high-performance winding machines and integrated production technology solutions. Among our products is the KX-S09 Inductance Spring Coil Winding Machine, designed to deliver precision and efficiency in coil manufacturing. We provide highly cost-effective manufacturing solutions for a wide variety of wound components, including transformers, chokes, and other essential parts.