Intelligent Electric Hook Type Coil Winding Machine

KXH-9025-DP Intelligent Electric Hook Type Coil Winding Machine

1. High-Torque Propulsion and Tooling Compatibility The drive system features a 750W servo motor integrated with a planetary gear reducer, providing high-velocity hook actuation while maintaining exceptional mechanical stability. This configuration is fully compatible with 3.0mm hook specifications and supports dual-strand (two-wire) hook processing, optimizing the machine for high-speed pull-winding applications.

2. Centralized Digital Command Center The equipment is governed by an advanced PLC control framework paired with a 7-inch high-definition touchscreen HMI. This digital interface facilitates rapid parameter configuration and features an integrated memory module for simplified data storage and instant recall of production recipes.

3. Precision Triple-Axis Kinematics Three independent NEMA 23 (57 series) stepper motors drive the distribution wheels to ensure absolute angular precision during wire placement. The system allows for granular adjustments of rotational speed and angular displacement, featuring a bi-directional toggle for seamless switching between clockwise and counter-clockwise operation.

4. Quality Assurance and Integrated Metrology To maximize operational yield, the system incorporates an automated missed-hook detection protocol. This safety feature, combined with a high-resolution turn-counting sensor, ensures 100% accuracy in revolution counts and allows a single operator to manage multiple units with reduced error rates.

5. Multi-Segment Programmable Logic The software architecture supports complex multi-stage winding sequences. Operators can independently define the turn counts and angular parameters for discrete segments within a single cycle, significantly enhancing production efficiency for complex toroidal components that require variable distribution patterns.