Brief Technical Description
This Servo Motor-Gear type Toroidal Transformer Winding Machine is engineered with a cutting-edge PLC+HMI (Human-Machine Interface) control architecture, integrating German high-precision mechatronic manufacturing craftsmanship to deliver unrivaled operational stability. At its core, the system adopts a dual-motor drive scheme pairing high-torque servo motors with proximity switch closed-loop counting modules, ensuring a turn-counting accuracy rate exceeding 99.9% while eliminating cumulative winding errors. The machine head achieves a maximum no-load rotational speed of 240rpm, enabling efficient mass production without compromising precision.
Complemented by a stepper motor-driven precision traverse system, the et guarantees exquisitely uniform wire layering and consistent conductor alignment, making it ideal for high-density winding applicationquipmens. It supports multi-strand parallel winding of various enameled wires, significantly boosting production efficiency for high-current transformer coils.
The unit features bi-directional motion control with fully automated/manual override modes, allowing flexible adjustment of forward/reverse winding directions to accommodate diverse toroidal core specifications. Additionally, it integrates digitally controlled wire spacing adjustment and stepless speed regulation (with automatic/manual speed increment/decrement functions), enabling adaptive parameter configuration for different wire diameters and winding patterns. This fusion of advanced servo control, modular mechanical design, and intelligent human-machine interaction positions the machine as a premium solution for high-end toroidal transformer manufacturing.
Specification
|
Wire size |
0.2-1.6mm |
|
Minimum finish inner diameter |
17mm |
|
Maximum completion height |
70mm |
|
Maximum finish outer diameter |
50-150mm |
|
Max speed |
240rpm |
|
Tape Magazine diameter |
210mm |
Application
Semi automatic transformer winding is a professional machine for winding toroidal transformers, toroidal potentiometers, and toroidal current transformers with exquisite wiring and powerful power to adapt to various wire diameters.
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