| Parameter | Unit / Specification | Inch/AWG |
|---|---|---|
| Wire Range | 0.4 – 2.12 mm | 12 – 26 AWG |
| Magazine Diameter | 220 mm | 8.65 in |
| Finished Core OD | 50 – 300 mm | 1.96 – 13 in |
| Finished Core ID | 25 mm | 1 in |
| Finished Core Height | 120 mm | 4.72 in |
| Max. Winding Speed | 150 RPM | – |
| Compatible Roller Tables | 332 mm | – |
| Compatible Machine Base | Heavy | – |
Technical Specifications:
Control System: Equipped with a brand-new PLC and touchscreen interface, featuring advanced German engineering for reliable and precise operation.
Drive Mechanism: Servo motor combined with a proximity sensor for highly accurate turn counting; machine head can reach a maximum idle speed of 150 RPM. Stepper motor ensures precise wire handling.
Winding Capability: Capable of simultaneously winding multiple strands of wire in parallel.
Operation Modes:
Forward and reverse winding can be controlled automatically or manually.
Line spacing adjustable through automatic or manual settings.
Winding speed can be increased or decreased via automatic or manual control.
Application Range
This semi-automatic toroidal winding machine with PLC control is suitable for:
Toroidal transformer production – accurately and efficiently winding toroidal coils.
Inductor and choke coil manufacturing – achieving precise and uniform coil winding.
Electric motor assembly – ensuring consistent winding for motor stators and rotors.
Power electronics components – ideal for winding coils in high-frequency magnetic devices.
Prototype development and small-scale production – perfect for R&D labs or low-volume batches.
Integration into automated lines – can be used as part of semi-automated or automated coil assembly systems.
Advantages & Features
PLC-Based Control – allows programmable and highly accurate operations for consistent results.
Servo-Driven Mechanism – provides precise wire placement and stable winding speed.
Semi-Automatic Design – balances automation with manual flexibility, suitable for varying batch sizes.
Adjustable Wire Tension – ensures even winding and prevents coil damage.
Accurate Layer Counting – guarantees uniform coil layers for reliable performance.
Intuitive Interface – touchscreen operation simplifies setup, monitoring, and adjustments.
Versatile Compatibility – works with different wire gauges and toroidal core sizes.
Robust Construction – designed for durability and minimal maintenance in production environments.
