KXCM-2001 Single Spindle Winder
Products Description
The KXCM-2001 Single Spindle Winder is an industrial, bench-scale coil manufacturing workstation engineered for the high-precision processing of electromagnetic coils, technical bobbin assemblies, and specialized inductive components. Developed as a heavy-duty solution for production floors requiring absolute tracking accuracy, this platform pairs a clean-running brushless drive with a highly responsive mechanical traverse framework.
Housed in an enclosure finished with a rugged, high-temperature baked enamel coating, the KXCM-2001 provides electronics manufacturers with a highly stable winding environment that dampens mechanical harmonics during high-velocity cycles. The machine integrates real-time axis calibration with an adjustable inline fluid delivery system, allowing for the reliable production of standard and custom inductive hardware. By substituting erratic manual tensioning with an automated microcomputer guidance matrix, this platform effectively eliminates layer overlapping, minimizes wire stress, and helps facilities scale up their daily manufacturing throughput.
Specification
|
Wire size range |
0.03-0.8mm |
|
Winder width |
0-110mm |
|
No. Of spindle |
1spindle |
|
Main motor |
DC Brushless 400W |
|
Winding Motor |
Stepping motor |
|
Machine Max speed |
6000RPM |
|
Memory groups |
999 |
|
Power |
AC220V/50HZ |
|
Machine weight |
30kg |
|
Machine size |
420mm*320mm*420mm |
Features
- Heavy-Duty High-Bake Enamel Construction & Sanitary Brushless Drive
The machine chassis features a high-temperature baked paint finish that actively resists abrasion, scratching, and industrial solvent degradation. At its heart is an advanced brushless motor assembly that operates with minimal physical noise while eliminating carbon dust discharge, ensuring a sanitary workspace that aligns with strict cleanroom protocols for electronic component assembly.
- Controlled Solvent Activation & Automated Inline Drop
The KXCM-2001 comes equipped with an automated fluid delivery module engineered specifically for self-bonding magnet wires. Operators can precisely modulate fluid flow rates via the central control panel, delivering a controlled alcohol flow to activate wire adhesives evenly on the fly without causing chemical pooling or oversaturating the coil matrix.
- Interactive Teaching Logic & Precise Axis Mapping
Technicians can quickly calibrate initial winding entry points and total traverse widths using the interactive software teaching mode. This positioning routine registers tooling parameters with high accuracy, ensuring consistent layer tracking and neat, tight edge turnarounds on intricate bobbin geometries.
- Rapid Modular Tooling Swaps
The mechanical spindle configuration is built on a modular, quick-change spindle nose template. This layout allows operators to complete full winding fixture replacements in minutes without specialized toolkits, drastically shortening idle changeover times during high-mix production schedules.
- Hands-Free Foot Switch Integration & Acoustic Fault Alerts
An industrial foot-pedal assembly is included as standard to allow hands-free cycle initialization, letting operators manage component loading smoothly and increasing overall station efficiency. The processing cycle is continuously audited by an onboard diagnostics matrix that instantly triggers an acoustic prompt and displays real-time error descriptions on the user screen if a structural fault or setting error occurs.
Application
The KXCM-2001 Single Spindle Winder is built to deliver high-precision coil structures across diverse electronic, automotive, and industrial manufacturing fields. Its primary applications include:
- Inductive Components: Small-to-medium power transformers, filter chokes, high-reliability relay coils, and communication inductors requiring precise wire spacing.
- Actuation Hardware: Heavy-duty solenoid coils, electronic valve actuators, and custom-wound bobbins used in automotive sensory systems.
- Self-Adhesive Assemblies: Solvent-activated copper and aluminum wire configurations that utilize integrated fluid drops to achieve rapid structural solidification.
Operational Category Note: While specialized toroid winding platforms are designed for closed-loop core processing where wire is guided through the center of a circular ring, the KXCM-2001 is engineered exclusively for external linear, bobbin-based, and mandrel-mounted winding. This structural focus provides the specialized fine-wire tracking, delicate tension management, and highly accurate layer registration needed to manufacture high-yield, open-ended magnetic components.
Packaging
Factory
