Bobbin Copper Wire Transformer Coil Measuring Machine

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Bobbin Copper Wire Transformer Coil Measuring Machine
Details
Model:KX-901 EI
This instrument is used for measuring the turns of various types of coils, such as motor windings, generator windings, transformers and transformer coils, relay coils, TV HV/LV convertors, auto ignition coils.
Category
Transformer Turns Tester
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Description

KX-901 EI Bobbin Copper Wire Transformer Coil Measuring Machine

 

Overview

 

The KX-901 EI Bobbin Copper Wire Transformer Coil Measuring Machine is an industrial-grade metrology workstation engineered for the rapid, non-destructive calculation of turn counts and electrical resistance across a diverse range of electromagnetic windings. Utilizing proprietary sensor technologies and high-speed microcomputer integration, this platform replaces slow, manual resistance bridging and indirect evaluation methods with an immediate, direct-reading diagnostic matrix.

 

Designed to withstand continuous quality control workflows on busy shop floors, the KX-901 EI delivers highly stable measurements that are completely unaffected by variations in coil geometries, structural dimensions, or erratic wire positioning. The instrument features a multi-functional testing interface that switches between winding counts and resistance audits without requiring manual calibration or periodic adjustment dials. By streamlining the component auditing process, the KX-901 serves as an essential quality assurance cell, ensuring that multi-layer bobbin assemblies and copper windings conform strictly to industrial performance ratings before leaving the assembly floor.

 

Main Technical Index

 

Specifications of Sensor

Φ2mm

Φ3mm

Φ4mm

Φ6mm

Φ10mm

Measurement Accuracy

0~300 coils

±0 coils

301~500 coils

±1 coils

501~5000 coils

±0.3%

±0.3%

±0.2%

±0.2%

±0.2%

5001~20000 coils

--

±0.4%

±0.2%

±0.2%

±0.2%

20001~60000 coils

--

--

±0.5%

±0.5%

±0.5%

Measuring Range

0~5000 coils

0~20000

0~60000 coils

Inner Diameter of Measured Coil

>2mm

>3mm

4mm

6mm

10mm

Height of Measured Coil

≤20mm

≤30mm

≤110mm

External Diameter of Measured Coil

≤15mm

≤25mm

≤120mm

Working Power Supply

AC220V±10%, 50Hz±2Hz

Operational Environment

Environmental Temperature: +5℃~+35℃, Relative Humidity: 85% below

Overall Dimension

370 x 220 x 110 (mm)

Weight

Approx. 7kg

 

Notes: Coils less than 2000 coils shall be measured at a fast speed and coils greater than 5000 coils shall be measured at a slow speed.

The measure accuracy for coils with special specification will be determined with users through consultation.

 

Technical Features

 

  • Mathematical Processor Automation & 5-Digit Display

The central microcomputer infrastructure mathematically controls all sensory operations and analysis curves. This digital layout eliminates analog range dials and outputs real-time metrics onto a high-visibility, 5-digit direct-reading digital display-minimizing operator evaluation time and preventing transcription errors.

 

  • Dual-Metric Automatic Range Selection

The platform is engineered to measure both absolute loop turns and precise electrical resistance. When checking resistive values, the system evaluates the target load and automatically switches its internal measuring scales across the(Ω)and(kΩ) ranges, providing seamless operational continuity with zero manual intervention.

 

  • High-Precision 0.2% Calibration Standards

Built to support tight-tolerance industrial auditing, the KX-901 operates with a base measurement accuracy rating of 0.2%. This high calibration threshold allows technical personnel to discover minor winding anomalies, short-circuits, and layer deviations in dense magnetic cores with complete confidence.

 

  • Advanced Four-Wire Kelvin Resistance Isolation

To provide reliable resistance data independent of testing conditions, the machine utilizes an advanced four-wire Kelvin resistance calculation architecture. This circuit configuration ensures that external lead-line resistances (M and N lines) and manual terminal contact frictions do not affect the active readout, ensuring absolute data integrity on raw copper leads.

 

  • Custom Sensor Sizing & Robust Industrial Cost-Performance

The primary measurement sensor assembly can be fully customized in physical size and aperture layout to match specific user geometric configurations and heavy bobbin footprints. Built with solid-state, low-wear components, the KX-901 EI delivers laboratory-grade testing accuracy at an accessible price point with low operational maintenance overhead.

 

 

Packaging

 

Wooden case package

                          packaging

 

Factory

 

KBT
2

 

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