Flat-empty Core Induction Coil Winding Machine

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Flat-empty Core Induction Coil Winding Machine
Details
Name: KX-AC70 flat-empty core induction coil winding Machine
Wire diameter: 1.5-6.0 (round),≤25mm2 (flat)
Twist handle length: ≤45*50
The biggest work itinerary of the line shaft: 80
Roll line direction: positive, reverse around
The minimum instruction value of the roll axis: 0.1̊
Category
Air Coil Winding Machine
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Description

KX-AC70 Flat-empty Core Induction Coil Winding Machine

 

The Main Technical Parameters

 

Wire diameter:

1.5-6.0 (round),≤25mm2 (flat)

Twist handle length:

≤45*50

The biggest work itinerary of the line shaft:

80

Roll line direction:

positive, reverse around

The minimum instruction value of the roll axis:

0.1?

The maximum instruction value of the roller shaft:

± 99± 359.9

The minimum setting value of the camshaft:

0.1

Maximum setting value of the
camshaft:

359.9

Minimum setting value of the lifting shaft:

0.01

The maximum setting value of the lifting shaft:

100

Out of production per minute:

5-6

minutes/minute (winding)
Send line servo:

NO

Rolling line servo:

1.5kW

Clear servo:

3.0kW

Lift servo:

1.5kW

Total power:

6.0kW

Machine size:

3200*1300*1900

Machine weight:

950kg

 

Machine Introduction

 

 Winding Machine

The KX-AC70 integrates advanced fabrication methodology to deliver enhanced stability, substantially mitigating wire breakage and tracking deviations during operation. Through structural optimization, the mechanical layout achieves improved overall efficiency and minimized multi-axis repeatable positioning tolerances. Equipped with a high-resolution servo drive, the system guarantees superior angular precision during twisting sequences, while its primary spindle-engineered using premium German development principles-drastically reduces rotational runout to meet the strict internal diameter specifications of specialized air-core coils. This high-precision architecture makes the platform an ideal solution for demanding applications across the high-frequency electronics, new energy, and network transformer sectors.

 

Main Features

 

1. Kinematic Versatility and Form-Factor Capability

 

The Flat-Empty Core Induction Coil Winding Machine features an industrial PC-based control framework paired with advanced servo-driven actuation. This architecture features an adjustable mechanical layout with multi-station processing nodes, enabling the high-precision fabrication and shaping of complex, non-standard flat-wire geometries.

 

2. High-Performance Processing and Control Interface

 

The upper-level command architecture integrates a tier-one international CNC controller powered by a high-performance dual-core processor. Operating within a native Windows environment, the user interface is deployed on a 10-inch high-definition LCD touchscreen. This control display provides clear telemetry visualization, exceptional software stability, and a flat learning curve for accelerated operator onboarding.

 

3. Synchronized Propulsion and Execution Accuracy

 

The primary drive array utilizes premium, imported high-resolution servo motors running in direct synchronization with the central CNC processor. This closed-loop integration ensures flawless axis harmonization, dependable real-time feedback, and micron-level motion profiling, satisfying the strict manufacturing tolerances demanded by specialized air-core induction components.

 

4. Integrated Sub-Systems for Material Preparation

 

To facilitate the processing of large-cross-section heavy conductors, the platform can be configured with an auxiliary semi-automatic flat-wire insulation stripping mechanism. This integrated module performs precise surface stripping and profile thinning on large-gauge flat wires prior to the forming stage, optimizing material preparation within a single workflow.

 

Packaging

 

wooden box

wooden case packing

 

Factory

 

Chinese winding machine manufacturer
Chinese winding machine factory

 

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