KXP-02N Fully Automatic Air Coil Winding Machine

Design

The Fully Automatic Air Coil Winding Machine features a single-station, floor-standing enclosure engineered for complete operational autonomy. It provides a kinematic envelope defined by a 180 mm transverse (X-axis) travel, a 200 mm vertical (Y-axis) stroke, and a maximum structural swing diameter of 320 mm. The system executes fully unattended processing cycles, integrating autonomous mandrel loading, precision wire layering, in-situ thermal curing/shaping, automated pneumatic parting/trimming, and mechanical component ejection into a unified, continuous manufacturing sequence.

Technical Parameters

Spindle	1
Spindle speed	2000rpm
Winding width	X:180 Y:200
Winding diameter	320mm(Max)
Wire diameter	0.03-1.5mm (Upgradable)
Winding servo motor	400W
X\Y axis servo power	200W\200W
Gas source	0.4-0.65Mpa
Voltage	AC220V±10% 50HZ
Total power	2.15KW
Machine size	800mm600mm1650mm
Machine weight	165Kg

The Main Components Are Described In The Following Table

U-axis (rotation)	400W Mitsubishi servo motor	Bearing	Japan NSK
X axis (left and right)	200W Mitsubishi servo motor	Sensor	Japan Omron
Y Y axis (up and down)	200W Mitsubishi servo motor	Pneumatic components	Airtac or SMC
Control system	high-precision motion controller	Spindle cable box	Thickened box, independently developed
Human-machine interface	8072IP touch screen	Work table	Thickened table, independently developed
Screw guide	Taiwan Shangyin brand, C-level accuracy	Mechanical components	Independent research and development
Timing belt	Japan Bando	Bearing	Bearing: Japan NSK

Features

Monolithic Structural Architecture The main chassis of the Fully Automatic Air Coil Winding Machine is engineered from a single, precision-machined block of heavy-duty material rather than welded sub-assemblies. This monolithic design eliminates multi-component stack-up tolerances and assembly-induced misalignment, ensuring absolute spatial accuracy of interrelated mechanical nodes and long-term geometric stability during continuous duty cycles.
Advanced Multi-Axis Kinematics and Processing Logic The control core integrates a high-performance multi-axis motion controller capable of complex linear, circular, and helical interpolation. Beyond managing standard fully automated sequences-such as autonomous raw material feeding, initial anchor winding, high-density wire distribution, precision layering, automated trimming, and finished component ejection-the advanced processing firmware effortlessly executes intricate pathing maneuvers, including precise right-angle wire breakouts and mechanical slot-seating profiles.
Secure Human-Machine Interface (HMI) The user interface features a streamlined, intuitive HMI layout that combines low command latency with rapid processing response times. To protect manufacturing integrity and prevent unauthorized modifications to optimized winding profiles, the system firmware incorporates a multi-level, password-protected access control architecture.
High-Dynamics Servo Propulsion Dynamic actuation across all operational axes is driven exclusively by high-speed Mitsubishi servo motors. This closed-loop drive network delivers exceptional rotational velocity, micron-level positioning repeatability, and an extended operational lifespan under rigorous factory conditions.
Industrial-Grade Component Sourcing Critical electronic, pneumatic, and mechanical subsystems are selected exclusively from globally recognized, tier-one industrial automation brands to guarantee exceptional reliability and global part interchangeability.
Scalable Recipe Database and Tooling Logistics The onboard control memory features an expanded database capable of storing up to 250 distinct product configuration profiles, with each product's specific operational parameters isolated into a dedicated document. These profiles can be maintained natively on the controller or exported via a USB flash drive for external archiving and backup. Each system is delivered with factory-preloaded parameter files matching the client's current product matrix. Consequently, transition to a new production run requires only an on-screen document swap and the installation of the corresponding modular fixture, drastically minimizing downtime during changeovers.

Adaptation

◆ Inductor coil
◆ Linear motor coil
◆ LCD backlight high and low voltage coils
◆ Ignition high and low voltage coil
◆ Sensor coil
◆ Solenoid valve coil

◆ Automotive injector coil
◆ Car ABS, charger coil
◆ Automobile instrument coil
◆ Automotive brake coil
◆ Voice coil
◆ Other flat wound self-adhesive coils