KX-80TB Toroidal Transformer Wrapping Machine
Products Description
The KX-80TB Toroidal Transformer Wrapping Machine is a heavy-duty, industrial-grade automated taping center engineered for high-velocity insulation application across a broad spectrum of toroidal cores and magnetic assemblies. Developed to bridge the gap between heavy power-core wrapping and intricate, low-clearance tape deposition, this versatile workstation accommodates complex manufacturing sequences for finished toroidal components ranging from 60 mm up to 350 mm in outer diameter.
The mechanical architecture of the KX-80TB integrates a high-speed, rackless belt-driven taping layout alongside a conventional heavy-duty gear-driven magazine structure. This hybrid design allows floor managers to swap processing modes based on target core geometries. For standard profiles, the precision gear-drive system utilizes an external flat leather belt tensioning matrix to ensure uniform tape distribution and constant tracking force, executing automated material shearing once the pre-programmed tape volume is reached. For tight-clearance components, the machine transitions to a high-speed belt-drive layout that eliminates cumbersome gear racks, allowing the taping head to navigate cramped internal boundaries down to a minimum finished inner diameter of 30 mm at high rotational velocities. Built with the signature KX quick opening and closing mechanism, this automated platform shortens part handling intervals, reduces labor fatigue, and delivers consistent insulation layer packing for high-volume component manufacturing.
SPECIFICATION
| Engineering Metric | Machine Capability Profile |
| Equipment Model | KX-80TB |
| Accommodated Tape Width Spectrum | 9 – 25 mm |
| Shuttle Magazine Diameter | 347 mm |
| Finished Core Outer Diameter (OD) | 60 – 350 mm |
| Minimum Finished Inner Diameter (ID) | ≥ 30mm (With Smallest Tape Configuration) |
| Maximum Finished Component Height | 150 mm |
| Maximum Operational Taping Velocity | 80 RPM |
| Buildup Factor Rating | +21 |
| Compatible Material Handling Systems | KX-30T Roller Table Assemblies |
| Material Handling Workflow | Fully Automated Core Loading & Taping Sequence |
Technical Features & Structural Advantages
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High-Speed Rackless Belt-Driven Kinematics The advanced taping assembly incorporates a frictionless belt-drive system that completely eliminates traditional mechanical gear racks. This streamlined layout reduces the physical profile of the wrapping ring, allowing the taping head to spin smoothly inside restricted inner apertures down to 30 mm ID at maximum operational velocities without binding or scraping the core insulation.
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Heavy-Duty Gear-Driven Magazine Architecture For heavy-gauge insulation runs, the workstation utilizes a high-torque gear drive setup where raw tape is loaded directly onto the 347 mm magazine ring. This mechanical architecture executes material storage and core wrapping simultaneously, providing uniform material placement on thick-walled toroidal cores up to 150 mm in height.
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Constant-Force Leather Belt Tension Matrix The tape tension control loop utilizes an adjustable, flat leather wear-belt wrapped around the outer diameter of the tape magazine. This mechanical dampening system absorbs sudden velocity spikes, stabilizes material tracking, and prevents thin film deformation, automatically initiating a precise cut-off stroke once the pre-set tape length is achieved.
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KX Quick-Access Clamping & Opening System To maximize floor-level efficiency and lower operator downtime between cycles, the chassis features the proprietary KX quick opening and closing mechanism. This toolless entry latch allows operators to load fresh insulation rolls, adjust core spacing, and swap processing rings within seconds, drastically shortening part-handling setups.
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Closed-Loop Fully Automatic Staging & Integration The core positioning, wire-clearance tracking, and insulation wrapping steps are managed through a fully automated digital control routine. Engineered for seamless factory floor scaling, the KX-80TB platform pairs directly with KX-30T automated roller tables, allowing for easy integration into continuous, hands-free transformer assembly lines.
Packaging
1.General package(Paper carton or plastic bag): For small euipped parts for Hook Type Transformer Winding Machine, Package it with form and pack paper to guarantee unbroken during the transport.
2.Wooden case package: For larger scale Hook Type Transformer Winding Machine,we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.
Factory
We KIOXIA LIGHT RING EQUIPMENT GROUP CO.,LTD. have 28 years of expertise in the winding machine industry. Our portfolio, including the high-performance KX-80TB Toroidal Transformer Wrapping Machine, is backed by ISO9001:2015 certification, CE approval, proprietary machine patents, and the official recognition as a "High-Tech Enterprise".
