KX-21T6 Digital Core Taping Machine
Digital Core Taping Machine Instructions
The KX-21T6 Digital Core Taping Machine is a commercial-grade, high-speed automated insulation system engineered for the precise application of technical tapes onto a wide array of wound magnetic components. Developed through two decades of dedicated industrial research and development, this heavy-duty platform provides an automated solution for wrapping toroidal inductors, toroidal power transformers, current sensors, choke coils, UPS inductors, and heavy-form power magnetic cores.
The system features a streamlined, single-operator workflow: once the pre-wound core is positioned onto the heavy-duty rotating spindle, the KX-21T6 automatically executes the programmed wrapping cycle, applies the exact number of insulation tape layers, secures the trailing edge via a mechanical wiping assembly, and ejects the completed component. Built to handle harsh, continuous manufacturing environments, the machine is fully compatible with a comprehensive spectrum of specialized industrial insulation materials, including high-temperature Kapton, Polyester, PEN, heavy PVC, PPS, and various non-woven or woven structural textile tapes.
Specification
| Magazine Diameter | 150mm | Max.winding speed | 300 rpm |
| Max.final coil.O.D | 60 mm (Max) | Tape spacing |
5 - 10 mm (Depends on the width of shuttle) |
| Min.final coil.I.D | 15 mm (Min) | Supply voltage | AC 220V(50Hz) |
| Max.final coil height | 45 mm (Max) | The spindle motor | 600W |
Features
- Two Decades of R&D Manufacturing Pedigree Backed by 20 years of continuous engineering optimization, the KX-21T6 features a robust mechanical structure designed for long-term operational fidelity. By manufacturing directly at the factory level and eliminating intermediary suppliers, the platform offers wholesale-tier cost efficiencies paired with strict pre-shipment quality control inspections on every machine.
- Non-Volatile Computerized Recipe Memory The integrated digital controller features a high-capacity microprocessor with non-volatile data storage. This allows operators to program, save, and instantly recall distinct processing recipes and winding parameters, facilitating rapid setup transitions between diverse product batches and minimizing idle calibration periods.
- Zero-Scratch Wire Protection Framework The kinematic handling path is engineered with precision-aligned guide rollers to ensure that during wire straightening and active feeding, the enameled insulation layer of the underlying winding remains completely free from micro-scratches, tension abrasions, or structural deformations.
- Universal Non-Stick Steel Tooling The automated tape-shearing module utilizes an imported, high-grade treated steel blade featuring a specialized non-stick surface coating. This unique metallurgical configuration allows the blade to effortlessly slice through thick adhesive residues without buildup, completely eliminating the need to physically change or swap tooling when transitioning between fine and heavy-gauge wire profiles.
- Direct Factory Lifecycle Support & Field Commissioning Every KX-21T6 deployment is supported by a dedicated industrial after-sales engineering team. The manufacturer provides comprehensive operational guidance, technical troubleshooting matrices, and on-site field engineering support for equipment debugging, commissioning, and operator optimization to ensure seamless integration into existing factory lines.
Application
The KX-21T6 Digital Core Taping Machine is a high-speed digital core taping solution designed for applying insulation tape to wound coils. It is ideally suited for processing toroidal inductors, toroidal transformers, toroidal current transformers, toroidal coils, toroid choke coils, power inductors, power magnetics, UPS inductors, converter inductors, heavy toroidal cores, and similar components.
Operation follows a streamlined process: an operator places the coil on the machine's rotating spindle, and the KX-21T6 automatically applies the required number of insulation tape turns, secures the tape end with a wiping action, and ejects the finished component-ensuring consistent efficiency in every cycle.
Engineered as a highly accurate and reliable digital core taping machine, the KX-21T6 specializes in wrapping insulation tape on toroidal cores and windings. It is also designed to work with a wide variety of insulation tapes, including Kapton, Polyester, PEN, PVC, PPS, and most other woven and non-woven types, making it versatile for diverse core taping needs.
Packaging
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