Gear Floor Type Coil Winding Taping Machine

KXM-B790 Gear Floor Type Coil Winding Taping Machine

The KXM-B790 Gear Floor Type Coil Winding Taping Machine is a specialized, floor-standing production platform designed to combine speed and narrow-clearance accessibility for toroidal insulation processes. Featuring a hybrid mechanical design that integrates the gear mechanism and tape ring into a single operational unit, this machine is specifically engineered to apply non-adhesive films and technical protective tapes onto wound toroidal cores, inductors, and specialized magnetic coils.

By restructuring the conventional separate drive layout, the KXM-B790 reduces structural profile friction, allowing the wrapping ring to glide through highly restricted internal core spaces. This design allows the machine to process components with exceptionally small finished inner diameters while increasing overall throughput by more than 20% compared to traditional standalone gear systems. The platform delivers an efficient, highly adaptable solution for high-mix factory floors wrapping technical paper, plastic insulation films, or woven textile tapes.

1,Integrated Ring-and-Gear Dynamic Drive

The advanced hybrid powertrain merges the tape storage ring and driving gear into a unified assembly. This low-profile architecture allows the machine head to achieve rapid orbital velocities and navigate tight internal core diameters that typically jam conventional gear-rack systems, significantly boosting production speed without causing friction damage to the underlying wire insulation.

2,Microcomputer Memory Matrix & Recipe Storage

The central processing unit features a non-volatile digital memory matrix capable of archiving up to 50 distinct product specifications. Each master specification can store up to 20 sequential operational programs, allowing setup technicians to instantly recall complex parameters-such as target wire diameters, core dimensions, and turn counts-without performing manual calculations.

3,Dual-Frequency Proportional Control Loop

The primary drive motors are governed by a dual-frequency proportional inverter system. This flexible control setup allows shop floor operators to choose between fully automated, continuous-cycle production runs or granular, variable-speed foot-pedal regulation, which is ideal for precise positioning during manual component prototyping or handling delicate materials.

4,Intelligent Speed Ramp Optimization

To maximize safety and material yield, the control software incorporates a smart acceleration profile. The machine automatically defaults to a low-velocity crawling speed during the initial tape-loading phase to ensure secure material anchoring. Once the material capture sequence is complete, the powertrain automatically ramps up to peak operating speed, optimizing processing times without operator intervention.

5,Interchangeable Magazines & Toolless Clamp Adjustments
 

The versatile mechanical head frame can accommodate varying widths of tape storage rings on the same base machine, allowing a single platform to handle wide-ranging tape capacities and target component sizes. Additionally, the heavy-duty clamping bed features adjustable holding nests; by repositioning the clamping guides or swapping the modular rubber drive rollers, operators can securely fix and rotate varying core dimensions within minutes.

6,Wide-Spectrum Un-Backed Insulation Compatibility

The tension and tracking mechanics are optimized to guide ultra-thin, 0.05mm technical substrates with equal precision. The KXM-B790 handles a comprehensive range of technical insulation materials, including smooth or matte PET films, JBT layers, PVC coatings, non-adhesive synthetic wraps, industrial paper tapes, and heavy-weave woven textile insulation cloths.