KXX-740 Automatic Flat Copper Wire Edge Winding Machine
Specification
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1 |
Electric voltage: 220V/50Hz |
Electric voltage: 220V/50Hz |
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Power rate: 1300W |
Power rate: 1300W |
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3 |
The machine size: 2500×700×1650mm |
The machine size: 2500×700×1650mm |
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Equipment weight: 300KG |
Equipment weight: 300KG |
Features
1. Process Monitoring and Alarm Protocols
The system integrates an advanced supervisory logic circuit designed to detect and report operational variances. This includes instantaneous alerts for winding trajectory errors and material obstruction (line blocking), ensuring process continuity and minimizing defect rates.
2. High-Capacity Dual-Axis Pay-off Assembly
Engineered for heavy-duty material handling, the apparatus features a dual-axis, high-torque pay-off system. Each independent spindle is rated for a maximum load capacity of 100 kg, providing a robust solution for large-scale conductor spools.
3. Conductor Gauge Compatibility
The mechanical architecture is optimized for a diverse range of conductor profiles, specifically accommodating cross-sectional areas up to 20mm. This ensures the platform's utility across various high-current electrical applications.
4. Autonomous Universal Discharge Architecture
The equipment utilizes a standardized, automated download structure designed for universal compatibility. This facilitates seamless workpiece ejection and transition to downstream processes without manual intervention.
5. Intelligent Feeding and Material Validation
The fully autonomous feeding mechanism incorporates a multi-tier sensory array for comprehensive material oversight. Integrated alarm functions are triggered by the following contingencies:
- Failure in mechanical pick-up (grasping) execution.
- Detection of non-compliant or sub-standard material dimensions.
- Verification of incorrect material specifications (material error).
6. Pneumatic Operational Parameters
To ensure consistent actuation of auxiliary components and clamping modules, the system is calibrated for a stabilized operational air pressure of 0.6 MPa.
Advantages
1. High-Yield Quality Assurance The system maintains an exceptional manufacturing standard, with a verified defect rate restricted to below 0.3%. This high-precision consistency minimizes material wastage and optimizes overall production yield.
2. Intuitive HMI and Rapid Diagnostic Recovery Featuring a centralized Human-Machine Interface, the equipment provides autonomous fault identification and real-time prompt sequences. The diagnostic architecture is designed to streamline troubleshooting, ensuring that the mean time to repair (MTTR) is maintained under 5 minutes.
3. Tool-Less Modular Tooling Design The apparatus utilizes a "plug-and-play" modular mold philosophy that eliminates the requirement for complex mechanical debugging during product transitions. This simplified structural logic allows for a total model changeover to be finalized within a 30-minute window.
4. Optimized Line-Change Efficiency Conductor transition intervals are strictly controlled; a single-head reconfiguration is achieved within 5 minutes, while a simultaneous dual-axis line change is completed in approximately 10 minutes. The simplified workflow empowers standard operators to manage both material transitions and model resets independently.
5. Sustainable Maintenance and Low Operational Overhead The equipment is engineered for streamlined serviceability, allowing operators to execute routine preventative maintenance without specialized technical intervention. Operational costs are further mitigated through an ultra-low consumption design and the integration of recyclable/reusable consumable components.
6. Decoupled Control Logic for Continuous Duty By implementing a distinct separation between software processing and mechanical execution, the system mitigates the risks associated with 24/7 high-intensity duty cycles. This architecture prevents system degradation or failures typically caused by prolonged hardware strain during around-the-clock operation.
7. High-Torque Multi-Axis Kinematics The drive system employs a sophisticated 8-axis simultaneous dual-combination configuration powered by premium imported servo technology. Utilizing a precision "step-compensation" delivery design, the system generates a mechanical thrust equivalent to a standard 16-axis motor output, ensuring superior dynamic response and power density.
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