KXPC-870 SQ/UC Automatic Flat Copper Wire Vertical Winding Machine

Product Description

The KXPC-870 SQ/UC is a sophisticated vertical automated platform engineered specifically for the precision winding of flat-profile copper conductors. Designed to meet the rigorous demands of contemporary industrial fabrication, this system consolidates high-tier automation with exacting motion control. By utilizing a standardized autonomous discharge architecture, the machine minimizes manual oversight, stabilizes production cadence, and ensures mechanical uniformity across all workpieces. Integrated sensory circuits for trajectory deviations and material obstructions provide real-time operational security, while the high-torque, dual-spindle pay-off assembly guarantees a fluid material supply. Its space-efficient footprint and ergonomic interface make it a foundational utility for the manufacture of advanced electromagnetic components and propulsion systems.

Product Specifications

Electric Voltage	220V (single-phase, stable for continuous operation)
Power Rate	800W-1000W (energy-saving, stable transmission)
Machine Size	1500×1000×1200mm (L×W×H), compact and easy to install
Production Capacity	800-1000 pieces/hour (ordinary); 1500 pieces/hour (special), suitable for mass production
Equipment Weight	180KG, stable to ensure winding precision
Wire Diameter Range	Thickness 0.1-0.6mm, width 0.6-2.0mm, strong versatility
Optional Configuration	Automatic feeding and multiple material alarm functions, customizable for production needs

Features & Advantages

The technical architecture of the KXPC-870 SQ/UC delivers measurable improvements in yield stability, operational agility, and lifecycle cost management:

Exacting Dimensional Integrity: The system maintains a verified defect threshold of below 0.3%, achieving superior axial symmetry and a diameter tolerance of ±0.02mm. This is powered by an 8-axis imported servo transmission suite featuring active error compensation for stabilized execution.

Rapid Throughput and Setup: Conductor transitions are strictly controlled, requiring 5 minutes for single-head setups and 10 minutes for dual-axis reconfigurations. A "plug-and-play" modular tooling philosophy permits total model changeovers in under 30 minutes without the need for manual calibration.

Intelligent Logic Framework: A centralized HMI facilitates streamlined parameter management. Autonomous fault identification protocols ensure that recovery times are sustained at 5 minutes. Furthermore, the decoupled architecture between software logic and hardware execution safeguards the system against mechanical strain during continuous 24-hour duty cycles.

Sustainable Maintenance & Economic Utility: The hardware is designed for operator-level preventative maintenance, reducing reliance on specialized technicians. Low operational overhead is achieved through the integration of recyclable consumables and a high-durability structure that maximizes the mean time between failures (MTBF).

Proactive Safety and Supervision: In addition to standard winding and obstruction telemetry, the unit supports optional material-validation alarms, ensuring full compliance with industrial safety mandates and preventing catastrophic equipment damage.

Specific Applications

The KXPC-870 SQ/UC serves as a high-flexibility solution across the global electronics, automotive, and renewable energy sectors:

Electromagnetic Components: Ideal for the fabrication of high-performance inductors, transformers, and solenoid coils where stable electrical impedance is critical.

Motor Manufacturing: Optimized for stator and rotor winding in small-to-medium motor frames, enhancing power density and rotational consistency.

Automotive Systems: Facilitates the production of ignition coils and alternator assemblies, delivering the ruggedized reliability required for demanding vehicular environments.

Sustainable Energy Infrastructure: Specifically calibrated to meet the high-tolerance winding requirements of EV propulsion motors and large-scale energy storage transformers.

Specialized Engineering: Provides the necessary precision for aerospace actuators and telecommunications hardware, demonstrating extreme versatility across high-tech domains.

Packaging

Market Area

We work closely with Southeast Asia, European, America, South America, Australia, New Zealand partners to provide local sales, support and service assistance for coil winding machines.