KXD-S12-50.7 12 Axis Fully Automatic Winding and Multi Axis Machine

This Axis Fully Automatic Winding and Multi Axis Machine offers a range of capabilities, including the winding of various wire types such as enameled wire, insulated wire, stranded wire, and silk-covered wire. It also supports interlayer taping, retaining wall formation, and reverse folding tape application, along with other related functions. The design emphasizes both efficiency and simplicity, with high precision achieved through a structure built primarily from cast components.
Introduction to Multi-axis Machines
Multi-axis Machine:
- Typical cycle time – Under normal conditions, completing one winding takes about 25 seconds, though the actual duration may vary depending on the specific winding process.
- Scalable production setup – A single machine can operate independently, or multiple units can be linked to form a complete production line. Depending on the product process requirements, machines can be combined in groups of 2, 4, 8, or other quantities, and just as easily separated. This enables a highly flexible and adaptable online production configuration.
- Available model variants – Three models are offered: 12‑axis with 50.7 mm wheelbase, 12‑axis with 61.2 mm wheelbase, and 12‑axis with 72 mm wheelbase.
- Standard configuration – The basic setup includes 12 coating positions and 12 fixtures, allowing one transformer winding to be completed per cycle. Programming is straightforward and user‑friendly. When threading the bushing, no debugging is required - positioning is fully automatic.
- Upgradable configuration options – For more advanced needs, the machine can be equipped with automated feeding, multi‑machine interconnection, reverse folding tape capability, double wire diameter handling, and an upper retaining wall combined with lower coating.
Parameter characteristics of multi-axis machines:
- Comprehensive processing capabilities – Supports multi‑wire winding (several wires can be wound at the same time), right‑angle winding, automatic wire spacing (for four wires or fewer), continuous insulation tape application, interlayer taping, reverse folding tape sleeve alarm, wire break detection, and tape depletion alert.
- Flexible termination positioning – Both the starting and ending wire ends can be secured around any combination of foot positions.
- Broad compatibility – Meets the production requirements of most conventional transformer dimensions as well as complex process specifications.
- Unified feeding for all wire gauges – A single common feeding structure accommodates both thick and thin wires, enabling simultaneous production using either wire type.
- Twisting option for fine wires – Fine wires can be pre‑twisted using a stranding machine; this configuration is suitable for both vertical‑frame and horizontal‑frame production (available as an optional feature).
Equipment Parts
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No. |
Electrical device |
Brand name |
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1 |
Air cylinder |
SMC |
Airtac |
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2 |
Precision pressure regulator |
SMC |
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3 |
Relay |
Sincere |
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4 |
Solenoid valve |
SMC |
Airtac |
SingSun |
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5 |
Filter |
SMC |
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6 |
Reducing valve |
SMC |
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7 |
Oil mist separator |
SMC |
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8 |
Trachea |
Airtac |
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9 |
Pneumatic scissors |
Chiwa |
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Sensor |
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1 |
Diffuse reflection sensor |
Tanikawa |
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2 |
Proximity switch |
Sincere |
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3 |
Optical fiber sensor |
Tanikawa |
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4 |
Laser sensor |
Tanikawa |
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5 |
Image sensor |
Tanikawa |
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6 |
CCD (Industrial Camera) |
Amazi |
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7 |
Area sensor |
Tanikawa |
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Transmission class |
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1 |
Linear guide/slider |
Sheng Yin |
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2 |
Lead screw |
Lulter |
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3 |
coupling |
LINNGKKE |
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4 |
Synchronous wheel |
Zunzen drive |
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5 |
Synchronous belt |
Zunzen drive |
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6 |
Synchronous belt splint |
Zunzen drive |
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7 |
Servo motor |
Panasonic |
Fuji |
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8 |
Belt |
MITSUBOSHI |
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The machine adopts an integrated casting process, and more than half of the accessories are from Japanese high-end brands, and the rest are from China's first-line brands. The machine has high precision, fast speed and high output.
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