KXP-99-50 12 Axis Winding Machine
Specification
|
Number of winding spindles |
8\10\12\16 |
|
Spindle speed |
10000rpm |
|
Wire diameter |
0.05-0.6mm (more than 0.4mm need to add different accessories) |
|
Spindle spacing |
126mm\99mm\81mm\60mm |
|
Maximum bobbin outer diameter |
60mm\45mm\40mm\28mm |
|
Spindle Inner Diameter |
Standard: 10mm Special : 12mm\14mm |
|
Guide pin moving range |
X:80 Y:100 Z:70 mm |
|
Winding motor power |
1.5KW\2.0KW |
|
X\Y\Z axis power |
400W\750W |
|
Pressure |
0.4-0.65Mpa |
|
Supply voltage |
AC220V±10% 50HZ |
|
Total power |
2.8KW\4.0KW |
|
Machine size |
Length: 1100mm Width: 1000mm Height: 1400mm |
|
Machine weight |
800Kg |
Description Of Main Parts
|
Winding servo motor |
Panasonic Japan |
|
X/Y/Z-axis servo motor |
Panasonic Japan |
|
Control System |
Weiding high-precision six-axis motion controller |
|
Human-machine interface |
7-inch WEINVIEW touch screen |
|
Screw guide |
Taiwan TBI, grade C accuracy |
|
Timing belt |
BANDO Japan |
|
Bearing |
NSK Japan |
|
Sensors |
Omron |
|
Tensioner |
High-precision magnetic tensioner |
|
Spindle box |
Cast iron box |
|
Worktable board |
Cast iron platen |
|
Other mechanical components |
Independent design |
Features
1. Monolithic Spindle Housing Fabrication
The spindle headstock is precision-machined from a single solid-state billet. This integral construction methodology negates the tolerance accumulation inherent in traditional multi-component assemblies, guaranteeing absolute axial alignment and mitigating structural fatigue over prolonged operational lifecycles.
2. Multi-Dimensional Path Control and Process Automation
Governed by a high-tier multi-axis motion kernel, the system executes complex geometric interpolation, including synchronized linear, circular, and helical trajectories. In addition to standard automated sequences-such as autonomous workpiece loading, spindle indexing, and precision conductor layering-the software architecture is engineered to manage high-difficulty maneuvers, including orthogonal lead-outs and precision slot-entry compression.
3. Ergonomic HMI and Intellectual Property Protection
The control interface is designed for high-latency-free interaction, emphasizing a streamlined user experience. To ensure the integrity of production "recipes," the system incorporates a secure access-control protocol, preventing unauthorized adjustment of critical process parameters by unauthenticated personnel.
4. High-Dynamic Servo Actuation
Kinematic drive power is delivered via a comprehensive suite of Panasonic AC brushless servo motors. This configuration provides superior torque-to-inertia ratios, enabling rapid acceleration/deceleration cycles, exacting spatial repeatability, and extended hardware durability.
5. Strategic Global Component Integration
Reliability is reinforced through a curated supply chain of premier international sub-assemblies. The integration of high-tier global brands ensures consistent performance and reduces the total cost of ownership (TCO) by minimizing mechanical variance.
6. Indexed Needle-Bar Kinematics
The needle-bar assembly features multi-positional indexing capability-supporting rotations of 0 degrees, 90 degrees, and 135 degrees optional orientations. This modular versatility facilitates complex termination logic, high-impact wire-wrapping, and multi-angle severing sequences for specialized winding topologies.
Application Scope
1. Inductor coil
2. Relay coil
3. LCD backlight high and low voltage coils
4. Ignition high and low voltage coil
5. Sensor coil
6. Solenoid valve coil
7. Car injector coil
8. Automobile ABS, charger coil
9. Automotive instrument coil
10. Auto brake coil
11. Switching power transformer
12. EE type transformer
13. EI type transformer
14. Stepper motor coil
15. Other parallel outer coils
Optional Device
1. Tensioner
2. Stranding machine
3. Pressing angle device
4. Simple cutter
5. Loose line device
6. Double wire and around
7. Automatic upper and lower skeleton device
8. Automatic tape device, etc.
Packing

1. Packing: wooden box
2. Packing size: length: 1000 width: 1100 height: 1400mm
3. Package weight: 780Kg
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