12 Axis Winding Machine

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12 Axis Winding Machine
Details
Equipment model:KXP-99-50
Number of winding spindles: 8\10\12\16
Spindle speed: 10000rpm
Spindle spacing: 126mm\99mm\81mm\60mm
Maximum bobbin outer diameter: 60mm\45mm\40mm\28mm
Winding motor power: 1.5KW\2.0KW
Category
Transformer Multi Axis Parallel Winding Machine
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Description

KXP-99-50 12 Axis Winding Machine

 

Specification

 

Number of winding spindles

8\10\12\16

Spindle speed

10000rpm

Wire diameter

0.05-0.6mm (more than 0.4mm need to add different accessories)

Spindle spacing

126mm\99mm\81mm\60mm

Maximum bobbin outer diameter

60mm\45mm\40mm\28mm

Spindle Inner Diameter

Standard: 10mm

Special : 12mm\14mm

Guide pin moving range

X:80 Y:100 Z:70 mm

Winding motor power

1.5KW\2.0KW

X\Y\Z axis power

400W\750W

Pressure

0.4-0.65Mpa

Supply voltage

AC220V±10% 50HZ

Total power

2.8KW\4.0KW

Machine size

Length: 1100mm Width: 1000mm Height: 1400mm

Machine weight

800Kg

 

Description Of Main Parts

 

Winding servo motor

Panasonic Japan

X/Y/Z-axis servo motor

Panasonic Japan

Control System

Weiding high-precision six-axis motion controller

Human-machine interface

7-inch WEINVIEW touch screen

Screw guide

Taiwan TBI, grade C accuracy

Timing belt

BANDO Japan

Bearing

NSK Japan

Sensors

Omron

Tensioner

High-precision magnetic tensioner

Spindle box

Cast iron box

Worktable board

Cast iron platen

Other mechanical components

Independent design

 

Features

 

1. Monolithic Spindle Housing Fabrication

The spindle headstock is precision-machined from a single solid-state billet. This integral construction methodology negates the tolerance accumulation inherent in traditional multi-component assemblies, guaranteeing absolute axial alignment and mitigating structural fatigue over prolonged operational lifecycles.

 

2. Multi-Dimensional Path Control and Process Automation

Governed by a high-tier multi-axis motion kernel, the system executes complex geometric interpolation, including synchronized linear, circular, and helical trajectories. In addition to standard automated sequences-such as autonomous workpiece loading, spindle indexing, and precision conductor layering-the software architecture is engineered to manage high-difficulty maneuvers, including orthogonal lead-outs and precision slot-entry compression.

 

3. Ergonomic HMI and Intellectual Property Protection

The control interface is designed for high-latency-free interaction, emphasizing a streamlined user experience. To ensure the integrity of production "recipes," the system incorporates a secure access-control protocol, preventing unauthorized adjustment of critical process parameters by unauthenticated personnel.

 

4. High-Dynamic Servo Actuation

Kinematic drive power is delivered via a comprehensive suite of Panasonic AC brushless servo motors. This configuration provides superior torque-to-inertia ratios, enabling rapid acceleration/deceleration cycles, exacting spatial repeatability, and extended hardware durability.

 

5. Strategic Global Component Integration

Reliability is reinforced through a curated supply chain of premier international sub-assemblies. The integration of high-tier global brands ensures consistent performance and reduces the total cost of ownership (TCO) by minimizing mechanical variance.

 

6. Indexed Needle-Bar Kinematics

The needle-bar assembly features multi-positional indexing capability-supporting rotations of 0 degrees, 90 degrees, and 135 degrees optional orientations. This modular versatility facilitates complex termination logic, high-impact wire-wrapping, and multi-angle severing sequences for specialized winding topologies.

 

Application Scope

 

1. Inductor coil

2. Relay coil

3. LCD backlight high and low voltage coils

4. Ignition high and low voltage coil

5. Sensor coil

6. Solenoid valve coil

7. Car injector coil

8. Automobile ABS, charger coil

9. Automotive instrument coil

10. Auto brake coil

11. Switching power transformer

12. EE type transformer

13. EI type transformer

14. Stepper motor coil

15. Other parallel outer coils

 

Optional Device

 

1. Tensioner

2. Stranding machine

3. Pressing angle device

4. Simple cutter

5. Loose line device

6. Double wire and around

7. Automatic upper and lower skeleton device

8. Automatic tape device, etc.

 

Packing

 

Wooden case package

1. Packing: wooden box

 

2. Packing size: length: 1000 width: 1100 height: 1400mm

 

3. Package weight: 780Kg

 

 

Factory

Chinese winding machine factory
Chinese winding machine manufacturer

 

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