KX-70VS Automatic Toroidal Inductor Winding Machine

Technical Overview

1. System Architecture and Modular Interface

The KX-70VS represents a specialized, high-capacity configuration within the heavy-duty machinery portfolio, distinguished by a flexible modular architecture that supports interchangeable winding heads and integrated roller-table modules. The system integrates premium-grade industrial components, utilizing a centralized PLC framework, a high-torque servo motor for primary spindle/head actuation, and a high-resolution stepper motor for precise magnetic core indexing.

2. Human-Machine Interface (HMI) and Control Software

Departing from conventional heavy-duty systems available on the market, the KX-HEAVY features an optimized, user-centric PLC software environment. The control firmware simplifies complex setup sequences by utilizing an intuitive interface that guides production personnel through programming sequences using explicit, plain-text command structures, significantly minimizing operator learning curves and streamlining workflow transitions.

3. Operational Envelope and Power Dynamics

Engineered for general-purpose and high-load industrial applications, the platform features a highly rigid, high-mass structural chassis designed to absorb mechanical vibration during demanding cycles. The primary head drive is propelled by a heavy-duty 1.5 kW servo motor, providing the necessary kinetic torque to process large-cross-section heavy-gauge conductors at elevated processing velocities without compromising positioning accuracy.

Machine Body Features

● Controller

Plc Control With Software Languages: En.Ch./Plc,

● Display

Lcd-Display With Background Illumination:Continuous Read Out Of Operation Details/

● Presets

25 Programs, /25

Each Program Contains Of30Sequences/

● Programming

User Friendly Text Commands/

● Data Memory And Output

Interfaces For Pc Interface

Interface For Software Updates /Pc

● Winding Speed

Up To 1500 Rpm/

Separately Programmable Load Speed

Separately Programmable Wind Speed/

● Core Drive

Stepper Moto.

Wire Pitch Control Fully Automatic Pitch Change,

Programmable In Steps Of 0,001mm

● Core Index & Reverse Control

Fully Automatic/

● Acceleration & Decelleration

Fully Automatic/

● Stops For Taps

Automatic/

● Sector & Bank Winding Control

Fully Automatic/

● Winding Head Drive

Servo Motor 1.0 Kw/

● Taping Operation

Fully Automatic/

● Voltages

230 (110 And 240) Volt, 50 Hz Ac

● Machine Size And Weight

1100×700 Mm 150 Kg Net,200Kg Gross

PRODUCTION	MM	INCH/AWG
Single wire size	0.05-2.36	44 -11
Bifilar wire size	2×1.8	2×131/2
Finished core O.D.	10.0-500	0.5 –19
Finished core I.D.	From 5	From 0.2
Finished core height	Up to 150	Up to 5.9
Tape size	4-30	0.0.05-1.18