Toroidal Transformer Winding Machine

1. Advanced Automation and Control Interface

The equipment integrates a next-generation PLC and touchscreen HMI architecture, engineered utilizing precision German manufacturing principles. This unified control framework serves as the central command unit, providing real-time data visualization and a robust digital environment for flawless process execution.

2. High-Accuracy Revolution and Spindle Management

The primary drive system utilizes a high-performance servo motor paired with inductive proximity sensors to form a closed-loop tracking loop. This configuration guarantees absolute revolution counting accuracy (100% turn precision) while enabling peak spindle idle velocities of up to 150 RPM.

3. Precision Layering and Multi-Conductor Processing

Lateral wire distribution is governed by a dedicated precision stepper motor, which ensures exceptional geometric uniformity, dense layering, and a high-quality visual finish on the wound coil. Additionally, the mechanical wire-feed assembly supports simultaneous parallel winding of multiple wire strands, significantly enhancing multi-filar coil manufacturing capabilities.

4. Dual-Modality Operational Configuration

The control firmware features a highly flexible Automated/Manual toggle interface, allowing operators to choose between autonomous system-driven execution or manual parameter overrides for critical variables:

• Vector Control: Independent configuration of the product's forward and reverse rotational directions.
• Pitch Management: Incremental adjustment and control over the lateral wire spacing (pitch).
• Velocity Calibration: On-the-fly acceleration and deceleration of the spindle winding speed to accommodate varying material sensitivities.