KX-F50 Servo Motors Toroidal Transformer Winding Machine
Servo Motors Toroidal Transformer Winding Machine Overview
The KX-F50 Servo Motors Toroidal Transformer Winding Machine is an industrial-grade, heavy-duty floor-standing manufacturing platform purpose-built for high-torque, heavy-wire winding on large-scale toroidal cores. Developed to handle demanding magnet wire gauges without structural flex or step-loss, this robust workstation combines advanced European-engineered control logic with an all-servo dual-drive architecture to maximize copper slot-fill and ensure exact layer alignment.
The mechanical framework is driven by two independent, synchronized servo motors: a primary servo spindle motor that guarantees absolute turn-count accuracy and an auxiliary servo motor dedicated to precise, high-density wire distribution. Capable of processing thick single-conductor profiles up to 3.55 mm or dual-parallel (bifilar) conductors up to 2.24 mm per strand, the KX-F50 easily accommodates large heavy-power toroids up to 420 mm in outer diameter. Built into a heavy, vibration-damped 470 KG floor chassis featuring a 340 mm wire magazine and the high-capacity KX110T winding head, this high-performance machine gives transformer manufacturers an accurate, repeatable, and low-maintenance cell for heavy industrial coils, utility transformers, and power chokes.
Specification
| Engineering Parameter | Industrial Rating / Motion Control Profile |
| Equipment Base Model | KX-F50 |
| Structural Architecture | Heavy-Duty Floor-Standing Industrial Chassis |
| Processed Wire Diameter Spectrum | Single Wire: 0.5 – 3.55 mm / Bifilar Parallel: Max 2.24 mm per Strand |
| Shuttle Magazine Diameter | 340 mm |
| Winding Processing Head Assembly | High-Capacity Model KX110T |
| Finished Core Outer Diameter (OD) | 100 – 420 mm |
| Minimum Access Inner Diameter (ID) | ≥50mm |
| Maximum Finished Component Height | 150 mm |
| Maximum Operational Winding Velocity | 100 RPM |
| Primary Automation Control Architecture | Advanced PLC + Digital Touchscreen Interface |
| Main Spindle & Traverse Powertrain | Fully Synchronized Dual AC Servo Motor Array |
| Rotational Vector Selection | Automated / Manual Forward & Reverse Directional Logic |
| Physical Enclosure Dimensions (L * W) | 1150 * 900mm |
| Equipment Mass Profiles | Net Weight: 470 KG / Gross Weight: 510 KG |
Advantages
- Dual-Servo Synchronized Direct-Drive Powertrain
The main spindle rotation and traverse wire arrangement are governed by decoupled, high-torque AC servo motors. This full-servo architecture completely replaces traditional gear-train backlash, guaranteeing exact 100% turn-count accuracy and neat, non-overlapping wire distribution even when manipulating heavy, stiff magnet wire.
- Heavy-Gauge Single & Bifilar Parallel Processing Capability
Equipped with the high-capacity KX110T head, the feed mechanism manages thick copper stock up to 3.55 mm single wire or simultaneous 2.24 mm double-parallel runs. The high-torque drive prevents conductor twisting, providing consistent tension and tight packing vectors across large core profiles up to 420 mm OD.
- Next-Generation Industrial PLC & Intuitive HMI Interface
Incorporating advanced European control technology, the central PLC subsystem operates via a clear, user-friendly digital touchscreen. Floor personnel can easily preset turn parameters, adjust pitch spacing, toggle automated or manual forward/reverse rotation, and retrieve custom recipe profiles for rapid setup transitions.
- Heavy-Duty Floor-Standing Vibration-Isolated Frame
Weighing a solid 470 KG within a compact 1150 * 900mm footprint, the rigid structural steel bed absorbs high mechanical torque spikes during heavy wire acceleration. This low-resonance frame keeps structural components aligned, protects precision bearings, and ensures long-term operational stability over continuous factory shifts.
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