Ceiling Fan Winding Machine

ADSKX22-2 Ceiling Fan Winding Machine

The ADSKX22-2 Ceiling Fan Winding Machine is an industrial-grade, microcomputer-controlled CNC processing center specifically engineered for the high-efficiency external winding of motor stator coils. This versatile platform specializes in the dense, uniform deposition of enameled copper wire onto ceiling fan stators, multi-pole alternator rings, high-torque water pump stators, and locomotive magneto assemblies.

By integrating a dual-spindle synchronous drivetrain with advanced layer-tracking mechanics, the ADSKX22-2 consolidates the entire core manufacturing cycle-including indexing, precise wire guiding, rotational turn counting, and automated platform movement-into a single continuous sequence. The machine addresses a primary sector challenge: maintaining steady tension and neat alignment when handling thick wire profiles. By optimizing the winding path through intelligent control logic, this system reduces material consumption by 7% to 15%, providing electric motor manufacturers with a reliable, cost-saving asset that lowers production waste and shortens payback periods.

• High-Speed 32-Bit Microprocessor Framework

The centralized control system utilizes an upgraded 32-bit embedded controller chip, providing faster data calculation rates and superior resistance to electrical noise. The operator interface supports an easy-to-use bilingual (Chinese/English) display. It features a non-volatile data memory system that retains all active winding profiles and cycle counts during unexpected power outages, preventing material loss or scrapped parts.

• Dual-Spindle Synchronous Powertrain

The machine incorporates a heavy-duty two-spindle synchronous drive powered by a high-capacity phase motor. This robust mechanical configuration delivers high low-speed torque, allowing the platform to guide thick-gauge wire smoothly around tight slot dimensions without motor stalling or speed drift.

• High-Torque Stepper Positioning

The lateral wire distribution and slot-indexing mechanics are governed by a high-power stepper motor system. This closed-loop step-indexing array coordinates exact lateral progression, enabling uniform layer packing and flawless wire placement to prevent overlaps or overlapping wire knots.

• Premium Global Hardware Architecture

To ensure long-term structural reliability and minimal mechanical wear under continuous factory shifts, the ADSKX22-2 is assembled with premium imported industrial components:

Rotational Bearings: High-tolerance Japanese NSK and NTN precision bearings.

Transmission Belts: Heavy-duty Japanese BANDO and USA GATES reinforced belts.

Linear Mechanics: High-accuracy Taiwan TBI ground ball screws.

Speed Regulation: High-performance Taiwan AC variable-frequency drives (VFD).

• Multi-Format Stator Adaptability

The tooling layout and control software are optimized to handle a wide range of motor geometries. Technicians can customize the winding turns, layering pitch, and indexing paths directly through the CNC terminal, allowing a single station to adapt quickly to varying slot configurations and pole counts with minimal mechanical resetting.

• Factory Certification & Lifecycle Support

Every ADSKX22-2 deployment is backed by a comprehensive 1-year hardware warranty and direct factory technical support. The manufacturing team provides access to experienced field technicians and specialized engineers to assist with custom parameter setup, operator training, and routine preventative maintenance.

Packaging Material: Carton/Wooden case with foam inside.

 

1. General package(Paper carton or plastic bag): For small euipped parts for Ceiling fan winding machine, Package it with form and pack paper to guarantee unbroken during the transport.

 

2. Wooden case package: For larger scale Ceiling fan winding machine, we have special skilled carpenter, who would make the proper wooden case with exact thickness, density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock.