Dual Head Toroidal Winding Tape Wrapping Integrated Machine

KXY-6507 Dual-head Toroidal Winding & Tape Wrapping Integrated Machine

The KXY-6507 Dual-head Toroidal Winding & Tape Wrapping Integrated Machine is a heavy-capacity, multi-axis automated manufacturing station designed for the combined processing of heavy toroidal cores, power inductors, and utility-grade magnetic components. Engineered to eliminate time-consuming material transfers between separate winding and insulation wrapping units, this heavy-duty workstation unifies automated wire distribution and direct-spool film wrapping into a single, highly efficient industrial cell.

Powered by a synchronized tri-axis AC servo motor array, the system manages core payloads up to 150 kg across an outer diameter scope of 250 mm to 650 mm. Both processing assemblies feature motorized horizontal traverse and vertical height adjustments, providing large clearance for overhead crane loading. Additionally, the integrated taping unit utilizes a double-spool direct feeding architecture that accepts full commercial rolls without pre-spooling. Built into a rigid 750 kg low-vibration enclosure, the KXY-6507 offers high-volume power electronics manufacturers an agile, continuous production system that stabilizes layer tension, ensures dielectric isolation, and optimizes factory floor space.

1. Both winding head and tape wrapping head support electric forward/backward movement and height adjustment. Easy for operators to load iron cores or semi-finished coils by crane.
2. Equipped with electric core clamping function. The clamping turntable adopts nylon support structure to avoid damage to coils.
3. Three working modes available: Winding + Tape Wrapping Synchronous Mode, Independent Winding Mode, Independent Tape Wrapping Mode. The machine can perform coil winding and insulation wrapping simultaneously, or switch to separate insulation taping / separate winding operation.
4. Under synchronous mode, the tape wrapping head can automatically track winding speed during operation. The winding station and wrapping station work independently without mutual interference, simple to operate.
5. The wire storage ring of the winding machine is fitted with automatic wire guides. It supports automatic wire arranging during wire storage, and allows simultaneous winding with multiple wires of different diameters.
6. Two active wire arrangers (core rotating driving structure) adopt electric swing arm clamping structure, equipped with an extra manual forward/backward adjusting unit and automatic elastic tensioner.
7. Additional Description of Tape Wrapping Unit The tape wrapping machine adopts double spool tape feeding design. Advantages: No pre-winding required, more wrapping turns per loading, no waste of raw materials. For insulation taping process, the whole roll of insulating material can be directly installed on the machine material tray.

A high speed automatic coil taping machine for application of insulation tape to wound coils. it is best suited to toroidal inductor, toroidal transformer, toroidal current transformer, toroidal coil, toroid choke coil, power inductors, power magnetics, UPS inductor, converter inductors, heavy toroidal core,etc.

The coil is placed by an operator on a rotating spindle, and the machine automatically applies the required number of turns of insulation tape, secures the end of the tape with a wiping action, and ejects the coil from the machine.

It's an accurately and reliability digital automatic toroid-taping machine. it is used for wraping the insulation tape on the toroidal core and windings. Automatic Toroid Transformer Coil Taping Machine is designed to operate with a wide variety of insulation tapes, including Kapton, Polyester, PEN, PVC, PPS, and most other woven and non-woven types.

Packaging Material: Carton/Wooden case with foam inside.

1. General package(Paper carton or plastic bag): For small euipped parts for Eight Spindle Motor Coil Winding Machine, Package it with form and pack paper to guarantee unbroken during the transport.

2. Wooden case package: For larger scale Eight Spindle Motor Coil Winding Machine ,we have special skilled carpenter, who would make the proper wooden case with exact thickness, density, length. The up arrow ↑marked on the outer wooden case.

Buffer material would be put in the wooden case to prevent crack and shock.

 

We-KIOXIA LIGHT RING EQUIPMENT GROUP CO.,LTD. has 28 years of experience in winding machine lines. Our KIOXIA series (including the KX3B-L model) is equipped with ISO9001:2015 and CE certifications, proprietary machine patents, and the qualification of a government-recognized "high-tech enterprise".