Automatic Toroidal Core Coil Winding Machine

Our automatic toroidal core coil winding machine is specially designed for winding coils on ring‑shaped magnetic cores, widely used in transformers, inductors, current transformers, Rogowski coils, power supplies and new energy components. It features fully automatic feeding, winding, counting and stopping, stable operation, high precision and high efficiency, greatly reducing manual labor and ensuring consistent winding quality.

Intelligent Full‑Automatic OperationAdopts industrial PLC + high‑definition touch‑screen human‑machine interface; one‑click start, automatic wire feeding, winding, turn counting, stop and reset. Supports saving multiple winding programs for quick switching of different products.

Real‑Time Constant Tension Control SystemEquipped with closed‑loop tension feedback module, automatically adjusts wire tension during high‑speed winding. Effectively prevents wire breakage, loose coils, wire overlapping, and core scratching, ensuring neat coil arrangement and consistent electromagnetic performance.

Multi‑Core & Multi‑Wire CompatibilityCompatible with silicon steel core, ferrite core, amorphous core, nanocrystalline core, and ultra‑thin ring cores. Supports ultra‑fine wire (0.03mm) to thick wire winding, adaptable to miniature sensors and large‑power transformers.

Anti‑Error & Precision Winding TechnologyBuilt‑in high‑precision encoder for turn counting with accuracy ±0.5 turns. Features anti‑skip, anti‑overlap, and anti‑reverse winding functions; uniform wire layer distribution improves insulation and inductance stability.

High‑Efficiency Continuous Production DesignHigh‑speed stable winding mechanism, optimized motion path, and low‑vibration structure. Supports long‑time non‑stop operation, greatly improving production capacity compared with semi‑automatic equipment.

Human‑Centered Safety & Maintenance DesignFull‑surround safety protection cover, emergency stop function, and fault self‑diagnosis alarm system. Modular structure for easy disassembly, cleaning, and part replacement, reducing downtime.

Current transformers, voltage transformers

Rogowski coils, toroidal inductors

UPS, power supply transformers

New energy, photovoltaic and automotive electronic components

Medical equipment, instrument sensors

Replace manual winding, improve production efficiency by 3–10 times

Consistent winding quality, low product defect rate

Simple operation, no professional skills required

Customizable models for small‑batch trial production and large‑scale mass production