KXB-90-01 Single Axis Air-Core Inductor Coil Winding Machine

The KXB-90-01 Single Axis Air-Core Inductor Coil Winding Machine (large) represents an upscaled, high-capacity winding platform explicitly engineered to accommodate large-scale geometries, heavy-gauge wire diameters, and high-density layer profiles, such as those required for linear motor coils and heavy-duty industrial inductors. This reinforced single-spindle architecture provides the elevated structural torque and expanded physical envelope necessary to process a comprehensive range of standard coreless and air-core configurations. Furthermore, the baseline mechanical framework can be structurally customized and reprogrammed to meet bespoke technical parameters for non-standard or proprietary coil geometries.

1. Structural Rigidity and Frame Integration

The machine chassis is fabricated using a premium, monolithic chilled cast iron casting process. This heavy-duty, unified structural envelope provides superior internal damping and mechanical mass, effectively suppressing harmonic vibrations to maintain absolute system alignment under peak load conditions.

2. Human-Machine Interface (HMI) Logic

The control architecture is anchored by a high-definition, interactive touchscreen interface. The underlying software layout streamlines parameter initialization, allowing operators to execute rapid recipe configurations, modify active variables, and monitor system telemetry via streamlined, intuitive menu screens.

3. Advanced Metallurgy and Mechanical Layout

The system architecture incorporates an optimized geometric layout engineered for maximum mechanical efficiency. Critical load-bearing linkages and structural elements are constructed from high-tier alloys treated with proprietary heat-treatment and surface-hardening protocols, drastically reducing material fatigue and friction coefficients.

4. High-Precision Kinematic Propulsion and Guidance

Dynamic motion profiling is governed by a synchronized network of premium, imported servo motors coupled with high-resolution ball screws. To eliminate mechanical backlash and rotational divergence, all critical pivoting and spinning nodes integrate top-tier imported bearings, ensuring exceptional kinetic throughput and micron-level positioning repeatability.

5. Operational Autonomy and Fleet Scalability

Engineered for continuous duty cycles, the platform reliably sustains 24/7 uninterrupted production while maintaining peak processing accuracy. This highly autonomous operational profile optimizes factory labor configurations, enabling a single technician to seamlessly manage a multi-unit equipment fleet.

6. Universal Automation Compatibility

The electronics and physical layout are engineered with open communication protocols and standard hardware handshakes. This fluid architecture allows the machine to integrate directly into existing fully automated smart factories and downstream robotic handling lines without protocol bottlenecks.

Suitable for hollow core, induction, camera, surveillance, lens conversion, card reader, earphone, door access control, ID card, IC card, toy rocker, coin-operated, wireless charging, wireless transceiver, anti-theft public transportation card, keychain, mobile speaker, loudspeaker, inductive magnetic levitation, medical inductors, brushless motors and other self-adhesive coils.

name	parameter	name	parameter
model	KXB-90-01	Applicable coils	Outer diameter: Max.o280mm Wire winding: Max. 35mm
principal axis(S)	75W motor stop accuracy: ±0.1°; Decomposition capacity: 0.1°	Shape of the winding	Circular / irregular
Shaft rotation	Max:3500rmp	Applicable wirediameter	Single strand wire o0.02mm ~ 1 mm multi strandwire Max.a0.18x90 strand
Axis direction	Clockwise/counterclockwise	source	AC220V10% single-phase50/60Hz
Strand shaft(X)	200W motor decompositioncapacity:0.001mm	It consumes electncityair supply	Approximately 2.0 kVA
Wire windingwidth axis (Y)	400Wmax25mm; decomposition capacity:0.001mm	air supply	≥0.4MPa
input mode	Human interface (8 inch con-trol panel)	Specifications(length width height)	1000x700x1400mm
Number ofcontrol shafts	Three shafts	weight	About 280KG