Full Auto 12 Spindles Bobbin Transformer Coil Winding Machine

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Full Auto 12 Spindles Bobbin Transformer Coil Winding Machine
Details
Equipment model:KXP12-81
Number of winding spindles: 12
Spindle speed: 10000rpm
Spindle spacing: 81mm
Maximum bobbin outer diameter: 40mm
Winding servo motor power: 1.5KW
Category
Transformer Multi Axis Parallel Winding Machine
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Description

KXP12-81 Full Auto 12 Spindles Bobbin Transformer Coil Winding Machine

 

Specification

 

Number of winding spindles

12

Spindle speed

10000rpm

Wire diameter

0.03-0.45mm (Need to choose different specifications of tensioner)

Spindle spacing

81mm

Maximum bobbin outer diameter

40mm

Spindle quick fixture assembly inner diameter

Standard: 10mm

Special: 12mm

Guide pin moving range

X:80 Y:100 Z:70 mm

Winding servo motor power

1.5KW

X\Y\Z axis servo power

400W\400W\750W

Pressure

0.4-0.65Mpa

Supply voltage

AC220V±10% 50HZ

Total power

3.5KW

Machine size

Length: 1100mm Width: 1000mm Height: 1400mm

Machine weight

720Kg

 

Features

 

1. Integral Structural Rigidity and Precision

The primary chassis is engineered from a single, monolithic material block through high-precision machining. By eliminating the reliance on multi-part fastening, this integral design suppresses cumulative assembly tolerances, ensuring the absolute spatial alignment of all internal components and maintaining structural stability throughout intensive, long-term duty cycles.

 

2. Advanced Kinematic Logic and Automation

Governed by a state-of-the-art multi-axis motion controller, the system delivers superior trajectory execution, including high-speed linear/circular interpolation and complex helical winding patterns. Beyond standard autonomous protocols-such as material loading, spindle indexing, precision layering, and terminal severing-the platform is optimized for sophisticated maneuvers, including orthogonal lead-out routing and high-precision wire-to-slot compression.

 

3. Intelligent HMI and Data Security

The system features a high-bandwidth Human-Machine Interface (HMI) designed for intuitive navigation and instantaneous command response. To protect proprietary production recipes and ensure process consistency, a multi-tier password-encryption system prevents unauthorized modification of critical system parameters.

 

4. High-Performance Actuation Suite

Dynamic motion across all axes is powered by Panasonic AC brushless servo technology. This ensures high-velocity transitions and sub-micron positioning repeatability, coupled with the ruggedized endurance required for 24/7 industrial manufacturing.

 

5. Global Premium Component Integration

Reliability is reinforced through the exclusive use of tier-one international brands for all critical sub-assemblies. This strategic sourcing ensures consistent mechanical performance and minimizes the total cost of ownership by reducing technical variance.

 

6. Multi-Axis Needle-Bar Kinematics

The guide needle assembly supports programmable indexing at 0 degrees, 90 degrees, and optional 135 degrees orientations. This multi-positional versatility enables the machine to execute high-complexity terminal anchoring, specialized lead exits, and precision wire-severing sequences that are beyond the capability of standard winding hardware.

 

Application Scope

 

1. Inductor coil

2. Relay coil

3. LCD backlight high and low voltage coils

4. Ignition high and low voltage coil

5. Sensor coil

6. Solenoid valve coil

7. Car injector coil

8. Automobile ABS, charger coil

9. Automotive instrument coil

10. Auto brake coil

11. Switching power transformer

12. EE type transformer

13. EI type transformer

14. Stepper motor coil

15. Other parallel outer coils

 

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