KXP9-04 Fully Automatic Eight-axis Winding Machine (touch Screen)

Specification

Spindles	4	Spread Motor	Two Phase hybrid stepping motor, static torque 2N.M
Wire diameter	0.04-0.6mm	Max Speed	6000rpm
Spread Pitch	0-9.999mm	Memory	999 Sequences
Wire distance	100mm(Max)	Power Source	Single-Phase 220V ±10%, 50HZ
Wire speed	0-30mm/s	Rotation diameter	0-80mm
Main Motor	550W three-phase AC motor +750w frequency converter	Power	700W

Software Function

Fully Automatic Eight-axis Winding Machine (touch Screen)

Bobbin basic parameter:

1. Configurable Parameter Matrix The control interface allows for granular input of winding variables to ensure geometric precision. Primary data fields include initial coordinates, winding span (width), pitch (spacing), and total revolution count. Operators can further define spindle dynamics-including orientation, variable speed thresholds (low/high-velocity tiers), and acceleration ramping (climbing time)-alongside directional layering logic and terminal positioning. Advanced process selection is facilitated through a dedicated auxiliary function menu.

2. Dynamic In-Process Micro-Adjustment The system architecture supports manual intervention during active winding cycles, permitting real-time calibration of the wire-guiding assembly for ultra-fine alignment.

Note: This specific hardware-software synchronization is a bespoke feature and must be designated during the customization phase.

3. High-Capacity Data Archiving and Recipe Management Equipped with a robust memory kernel featuring 1,450 data segments, the platform accommodates the storage of up to 999 discrete component profiles (skeleton parameters). These validated configurations are archived in non-volatile memory, allowing for rapid production transitions. Model changeovers are streamlined by simply swapping the mechanical fixture and recalling the corresponding digital recipe.

4. Volatile Power-Loss Protection and Recovery The system incorporates an automated state-retention protocol in the event of an unscheduled power interruption. Upon restoration of power, the internal registry retrieves the exact coordinates and cycle progress from the moment of failure, allowing the operator to resume the unfinished sequence seamlessly via the start command.

5. Adaptive Software Architecture The underlying software framework is designed for high elasticity, allowing for the integration of proprietary algorithms or specialized functional modules to meet unique manufacturing requirements.

Product Features

1. High-Performance Processing Core The control architecture integrates a 32-bit ARM microprocessor synchronized with Xilinx CPLD logic. This dual-chip configuration accelerates computational throughput, effectively minimizing execution latency and suppressing systematic calculation errors for superior motion precision.

2. Optoelectronic Signal Isolation To ensure industrial-grade stability and electromagnetic compatibility, all input and output (I/O) interfaces utilize full optoelectronic isolation. This design safeguards the internal circuitry against external interference and voltage surges.

3. Ergonomic Visual Interface The system features a localized Chinese-language LCD terminal. The user-centric interface is designed for intuitive navigation, allowing for rapid parameter configuration and real-time status monitoring.

4. Automated Geometric Initialization The software supports intelligent coordinate mapping, allowing operators to streamline the entry of the winding origin and traverse width through a simplified data-entry logic.

5. Adaptive Velocity Modulation The traverse assembly utilizes intelligent deceleration algorithms for both pitch shifts and directional reversals. This optimization enables high-speed lateral movement while simultaneously maintaining the requisite torque for high-tension applications.

6. Dynamic Spindle Synchronization The controller offers granular control over spindle dynamics, including programmable acceleration (climbing) intervals. Spindle velocities can be adjusted mid-cycle, supported by an advanced over-speed tracking protocol to maintain synchronization during rapid frequency shifts.

7. Non-Volatile Data Retention In the event of an abrupt power loss, the system triggers an instantaneous data-save sequence. This safeguards the current progress and parameters, preventing the rejection of workpieces by allowing the process to resume exactly where it was interrupted.

8. Manual Traversal Override During active winding sequences, the hardware supports manual positional overrides for the wire-guide assembly, facilitating real-time fine-tuning to ensure perfect alignment under varying conditions.

9. Premium Hardware Ecosystem Structural and mechanical reliability is reinforced by high-tier components, including:

Transmission: High-end Japanese-manufactured drive belts and precision ball screws from Taiwan.
Chassis: A heavy-duty cast iron housing that provides superior vibration damping and long-term dimensional stability.