Double Wire Hook Winding Machine

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Double Wire Hook Winding Machine
Details
Model Number: KXT-700A
Wire Diameter: 0.25-1.0mm(single wire)0.25-0.8mm(double wire)
Winding Mode: Crochet (single hook)
Winding Wire Length: 100-1100mm
Core Size: O.D. 6-16mm I.D.≥3mm
Height:2-8mm
Winding Speed: 0.8-2.0s/ turn (depend on wire diameter and winding turns )
Winding type: Compatible with single winding, double wire and winding, single wire round trip winding
Power supply: AC220V 50Hz
Machine size: 1000*600*1600mm
Air source pressure: 0.4-0.6MPa
Rated power: 300W
Machine weight: about 100kg
Category
PLC Hook Wire Coil Winding Machine
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Description

Product Overview

 

Our KXT-700A double wire crochet hook winding machine is tailor-made for miniature toroidal common-mode choke & small bifilar transformer coil production, specially optimized to solve the core industry pain: two-wire staggered winding, inconsistent tension & low yield of manual bifilar wrapping which most standard single-hook winders fail to fix.

 

Different from ordinary hook winding equipment only supporting single wire intermittent winding, this model adopts our self-developed dual independent wire feeding + synchronous crochet hook structure, realizing one-step parallel winding of two enameled wires without crossover, targeting ferrite toroid OD6~16mm small core widely used in Korean/EU power supply, aerospace small transformer factories.

 

Suitable for mass & small-batch mixed production, widely adopted by Korean transformer & inductor manufacturers for bifilar coil processing.

Small common mode choke coil winding machine

Core Differentiated Advantages

 

✅ Exclusive Dual Independent Electronic Tension Control

 

Separate electronic damping tensioner for each copper wire, independent tension adjustment for two lines from 5g~80g, avoid tight-loose inconsistent bifilar winding caused by shared wire spool; effectively cut coil reject rate below 1.2%, ideal for triple-insulated high-temperature wire aviation-grade coils.

 

✅ Synchronized Single Crochet Hook Dual-Wire Guide Groove Design

 

Customized hook needle with double wire limiting groove, two wires fixed in respective track during full crochet stroke, completely eliminate wire crossing & twisting defects, winding turn error ≤±0.1turn, inductance uniformity far higher than conventional modified single-hook machine.

 

✅ Fast Fixture Switch + Multi-program Storage

 

One-key parameter storage up to 99 groups coil programs, core fixture replacement finished within 8 mins without mechanical calibration; support single wire, bifilar parallel, back-forth segmented winding three modes, switch between common-mode & differential-mode coil freely.

 

✅ Compact Cabinet Low Vibration Structure

 

Whole machine net weight only 100kg, integrated shock-absorbing base, running noise<62dB, no floor fixation needed; 220V universal voltage compatible with Korea/EU 50/60Hz power grid, perfect for small factory limited workshop space.

 

Core Technical Parameters

 

Model Number:

KXT-700A

Wire Diameter:

0.25-1.0mm(single wire)0.25-0.8mm(double wire)

Winding Mode:

Crochet (single hook)

Winding Wire Length:

100-1100mm

Core Size:

  • D. 6-16mm   I.D.3mm   Height2-8mm

Winding Speed:

0.8-2.0s/ turn (depend on wire diameter and winding turns )

Winding type:

Compatible with single winding, double wire and winding, single wire round trip winding

Power supply:

AC220V 50Hz

Machine size:

1000*600*1600mm

Air source pressure:

0.4-0.6MPa

Rated power:

300W

Machine weight:

about 100kg

 

Main Application Fields

 

 

Mini common mode choke, bifilar differential inductor for switching power supply

 

Small aerospace-grade toroidal transformer, sensor ring coil

 

Household appliance, charging module miniature ferrite core bifilar coil Main target buyers: South Korea transformer factory, EU small inductance manufacturer, new energy power electronics component plant.

Configuration Standard

 

Touch Screen: 7-inch industrial color touch panel, English/Korean bilingual system optional for Korean clients

 

Drive Core: Panasonic servo motor + Taiwan HIWIN linear guide, stable 24h continuous production

 

Pneumatic Parts: SMC original cylinder, durable for long-term frequent hook action

 

Tension Unit: Independent electronic tension controller (domestic self-developed core component)

 

Our Customization & After-sale Differentiation

 

Free custom hook needle + fixture according to client's coil sample, provide free trial winding test before order confirmation

 

Oversea local engineer remote debugging + English operation manual + 12-month core parts warranty

 

Flexible voltage customization: 208V/230V/380V optional for US/EU/Korea market

Chinese winding machine manufacturerproduct-1-1

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