Why choose a Fully automatic bobbin winding machine?
1.What are the advantages of the fully automatic 8 axis winding machine?
1.The spindle box adopts integral material precision machining, minimizing assembly errors and ensuring the relative positional accuracy of all components and stable long-term operation.
2.Equipped with the industry-leading multi-axis motion control system, it excels in linear interpolation, circular interpolation, spiral winding, etc. It seamlessly performs basic automatic winding procedures (automatic feeding, winding head switching, winding, precision wire arrangement, tail processing, thread trimming, cutting) and complex processes like right-angle wire exiting and wire pressing into slots, greatly improving production efficiency and processing accuracy.
3.The user-friendly HMI is intuitive, responsive, and enables quick parameter setting and program debugging. It also has password protection to prevent unauthorized program modifications and avoid production failures.
4.All moving components are driven by Panasonic AC servo motors, offering high speed, precise positioning, strong power, and long service life. Their precise drive ensures synchronized motion, reducing errors and maintenance costs for continuous production.
5.Key components use well-known imported brands, ensuring high part quality from the source and enhancing equipment stability, accuracy, service life, and production continuity.
6.The needle bar supports 0°, 90°, and 135° rotation (135° optional), enabling high-precision knotting, wire exiting, and thread cutting to adapt to diverse coil specifications.
2.What types of transformer products can be produced by the fully automatic 8-axis winding machine?
1.Inductor coils: For various civil and industrial inductors of different specs and performances.
2.Relay coils: For relay core processing, ensuring stable on-off performance.
3.LCD backlight high/low voltage coils: For LCD backlight modules, ensuring uniform brightness and stable power supply.
4.Ignition high/low voltage coils: For engine ignition systems, improving ignition efficiency and stability.
5.Sensor coils: For industrial and civil sensors, ensuring detection accuracy and signal stability.
6.Solenoid valve coils: For solenoid valve cores, ensuring sensitivity and sealing for different pressure/flow needs.
7.Automotive injector coils: For automotive injectors, precisely controlling fuel injection to boost engine efficiency.
8.Automotive ABS & charger coils: For automotive ABS and on-board chargers, ensuring responsiveness and charging stability.
9.Automotive instrument coils: For automotive instruments (tachometers, speedometers), ensuring accurate display.
10.Automotive brake coils: For automotive brake systems, enhancing safety and reliability.
11.Switching power transformers: For switching power supplies, improving conversion efficiency and stability.
12.EE type transformers: For EE-type iron core transformers, small-sized and high-efficiency for electronic devices.
13.EI type transformers: For EI-type iron core transformers, cost-effective and stable for civil/industrial use.
14.Stepper motor coils: For stepper motor cores, ensuring precision and stability for automation equipment.
15.Other parallel outer coils: For various parallel outer coils in civil, industrial, and automotive fields.
3.What additional configurations can I add to the winding machine?
1.Tensioner: Controls wire tension to prevent defects and improve winding precision.
2.Stranding machine: Strands multiple wires to enhance coil conductivity and stability.
3.Angle pressing device: Presses wires into slots for better coil forming quality.
4.Simple cutter: Cuts wires quickly and precisely for small-spec wire needs.
5.Wire loosening device: Loosens wires post-winding to avoid deformation and facilitate follow-up processes.
6.Dual-wire parallel winding device: Winds two wires simultaneously to improve efficiency for transformer coils.
7.Automatic skeleton loading/unloading device: Replaces manual operation for efficient, error-free mass production.
8.Automatic taping device: Tapes coils post-winding to enhance insulation, moisture resistance, and safety.
